• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

XL125S (1979-1982, 1984-1985)
XL185S (1979-1983)
XL200R (1983-1984
XR185 (1979)
XR200 (1980-1984)
XR200R* (1981-1983, 1986-1988, 1990-2003)
TLR200 (1986-1987)
 

This Honda Motorcycle Manual is 368 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Tires and wheels / Crankcase breather hose (U.S. models only) / Battery (XL series) / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage / General specifications / Serial numbers / Parts replacement

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Alternator / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism (XL185S) / 6-speed transmission and internal shift mechanism

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Choke cable (XL125S and XL185S) / Fuel shutoff valve / Fuel strainer (XL125S and XL185S since 1982) / Fuel tank / Fuel tank repair (metal tanks only) / Fuel filter / Crankcase breather system (U.S. models only) / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEMS
Charging system (XL125S and XL185S) / Battery / Rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1982-on) / Alternator / Capacitor discharge ignition / Spark plug / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Lighting system / Switches / Electrical components

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front forks

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Tire changing and tire repairs / Swing arm (dual-shock models) / Swing arm (Pro-Link models) / Shock absorber (dual-shock models) / Pro-Link suspension system / Shock absorber (Pro-Link models) / Pivot arm assembly

CHAPTER TEN / BRAKES
Front and rear brake / Rear brake cable (XR200R) / Rear brake pedal assembly

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Frame

SUPPLEMENT TO CHAPTER EIGHT / 1986-2003 XR200R SERVICE INFORMATION

INDEX

WIRING DIAGRAMS
 

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Product Specifications

General Information

Brandclymer
Label@CLYMER HONDA XL/XR/TLR125-200 1979-2003
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM3184
ITL ID252-M3184

Dimensions & Physical

Weight 1.543 lbs
Length10
Width7
Thickness0.75

Vehicle Fitment

Total Applications41
Applications HONDA TL200 REFLEX 1987HONDA TLR200 REFLEX 1986HONDA TR200 FAT CAT 1986HONDA XL125S 1979HONDA XL125S 1980HONDA XL125S 1981HONDA XL125S 1982HONDA XL185S 1979HONDA XL185S 1980HONDA XL185S 1981HONDA XL185S 1982HONDA XL185S 1983HONDA XL200R 1983HONDA XL200R 1984HONDA XR185 1979HONDA XR200 1980HONDA XR200 DUAL SHOCKS 1981HONDA XR200 DUAL SHOCKS 1982HONDA XR200 DUAL SHOCKS 1983HONDA XR200 DUAL SHOCKS 1984HONDA XR200R 1986HONDA XR200R 1987HONDA XR200R 1988HONDA XR200R 1990HONDA XR200R 1991HONDA XR200R 1992HONDA XR200R 1993HONDA XR200R 1994HONDA XR200R 1995HONDA XR200R 1996HONDA XR200R 1997HONDA XR200R 1998HONDA XR200R 1999HONDA XR200R 2000HONDA XR200R 2001HONDA XR200R 2002HONDA XR200R PRO-LINK 1981HONDA XR200R PRO-LINK 1982HONDA XR200R PRO-LINK 1983HONDA XR200R PRO-LINK 1984HONDA XR200R PRO-LINK 1985
Makes HONDA
Models TL200 REFLEXTLR200 REFLEXTR200 FAT CATXL125SXL185SXL200RXR185XR200XR200 DUAL SHOCKSXR200RXR200R PRO-LINK
Years 19791980198119821983198419851986198719881990199119921993199419951996199719981999200020012002

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Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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