• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

XL75 (1977-1979)
XR75 (1975-1978)
XR80 (1979-1984)
XR80R (1985-1988, 1990-1991)
XL80S (1980-1985)
XR100 (1981-1984)
XR100R (1985-1991)
XL100S (1979-1985)

This Honda motorcycle manuals is 256 pages.

QUICK REFERNCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Measuring tools / Test equipment / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hoses (XL series models) / Battery (XL series models) / Periodic lubrication / Periodic maintenance / Engine tune-up

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head and camshaft / Camshaft and rocker assemblies / Cam chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil filter rotor and primary drive gear (1975-1976 XR75) / Primary drive gear / Oil pump / Crankcase and crankshaft / Cam chain and tensioner / Kickstarter / Break-in procedure

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch operation / Clutch / Clutch release mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection (all models) / 4-speed transmission and internal shift mechanism (XR75) / 4-speed transmission and internal shift mechanism (XL75 and XL80S) / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Crankcase breather system (U.S. XL series models) / Evaporative emission control system (California XL series models only) / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Rectifier / Voltage regulator/rectifier (1982-on XL100S) / Alternator / Contact breaker point ignition / Ignition coil / Lighting system (XL series models) / Switches / Horn (XL series models) / Fuse (XL series models)

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork

CHAPTER NINE / REAR SUSPENSION
Rear wheel (dual-shock models) / Rear wheel (Pro-Link models) / Rear hub and driven sprocket inspection (all models) / Rear hub and driven sprocket (XR80R and XR100R) / Rear hub and driven sprocket (all other models) / Drive chain / Shock absorbers (dual-shock models) / Swing arm / Swing arm (Pro-Link models) / Pro-Link system / Shock absorber (Pro-Link models) / Pivot arm assembly

CHAPTER TEN / BRAKES
Drum brakes / Front brake cable / Rear brake pedal assembly

CHAPTER ELEVEN / FRAME
Sidestand / Footpegs / Frame

SUPPLEMENT / 1993 AND LATER SERVICE INFORMATION
Engine starting / Engine performance / Engine tune-up / Carburetor / Electrical component replacement / Alternator / Rotor / Ignition coil / Pulse generator / CDI unit

INDEX

WIRING DIAGRAMS
 

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MOTORCYCLE SERVICE MANUAL

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Product Specifications

General Information

Brandclymer
LabelCLYMER HONDA XL/XR75, XL/XR80 AMP; XL/XR100 75-91
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM31214
ITL ID252-M31214

Dimensions & Physical

Weight 1.014 lbs
Length10.25
Width7
Thickness0.5

Vehicle Fitment

Total Applications35
Applications HONDA XL100S 1979HONDA XL100S 1980HONDA XL100S 1981HONDA XL100S 1982HONDA XL100S 1983HONDA XL100S 1984HONDA XL100S 1985HONDA XL75 1977HONDA XL75 1978HONDA XL75 1979HONDA XL80S 1980HONDA XL80S 1981HONDA XL80S 1982HONDA XL80S 1983HONDA XL80S 1984HONDA XL80S 1985HONDA XR100 1981HONDA XR100 1982HONDA XR100 1983HONDA XR100 1984HONDA XR100R 1985HONDA XR100R 1986HONDA XR100R 1987HONDA XR75 1977HONDA XR75 1978HONDA XR80 1979HONDA XR80 1980HONDA XR80 1981HONDA XR80 1982HONDA XR80 1983HONDA XR80 1984HONDA XR80R 1985HONDA XR80R 1986HONDA XR80R 1990HONDA XR80R 1991
Makes HONDA
Models XL100SXL75XL80SXR100XR100RXR75XR80XR80R
Years 1977197819791980198119821983198419851986198719901991

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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