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MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

GSX-R600 (U.S., California, Canada, U.K. and Europe Models) (2001-2005)
GSX-R600 Alstare (U.S., California and Canada Models) (2003)

This Suzuki GSX-R600 Manual is 480 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine will not start / Engine performance / Engine noises / Engine lubrication / Leak down test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals schedule / Air filter / Compression test / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable / Idle speed / Fast idle speed / Throttle valve synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shims / Valves and valve components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch release mechanism / Clutch cable / Clutch lever assembly / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal / Footrest / External and internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pump relay / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve STV actuator / Secondary throttle control STC unit / Throttle cable replacement / Fast idle cam / Atmospheric pressure AP sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine coolant temperature ECT sensor / Camshaft position CMP sensor / Tip-over TO sensor / Exhaust system / Evaporative emissions control system / PAIR air supply system / Diagnostic system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator coil / Ignition system / Crankshaft position CKP sensor / Engine control module ECM / Ignition coil / plug cap / Starting system / Starter / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal / sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system / Coolant reservoir / Radiator / Thermoswitch / Radiator fan / Thermostat / Water jacket fitting / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Rear wheel / Rear coupling and rear sprocket / Rear hub / Wheel balance / Tires / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebars / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Suspension bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding / Draining brake fluid / Brake pad inspection / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear brake master cylinder / Brake pedal / footpeg assembly / Brake disc / Brake hose replacement / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Body panel fasteners / Seat / Passenger seat - tail section / Front engine cover / Center panel / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side panel / Tail piece / Front fender / Sidestand / Specifications

COLOR WIRING DIAGRAMS




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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelSUZUKI GSX-R600 2001-2005
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM264
ITL ID252-M264

Dimensions & Physical

Weight 1.896 lbs
Length10.25
Width7
Thickness1

Vehicle Fitment

Total Applications3
Applications SUZUKI GSX-R600 2001SUZUKI GSX-R600 2002SUZUKI GSX-R600 2003
Makes SUZUKI
Models GSX-R600
Years 200120022003

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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