• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

Intruder LC 1500 (VL1500) (1998-2005)
Boulevard C90/C90T (VL1500) (2006-2009)

This Suzuki Manual is 448 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Electrical testing / Electrical systems / Steering and suspension / Shaft drive / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder firing order / Engine rotation / Tune-up / Air filter / Compression test / Spark plugs / Engine oil and filter / Engine oil pressure test / Fuel filter (1998-2004 models) / Auto-decompression cable adjustment / Throttle cable free play / Engine idle speed / Fast idle speed (fuel injected models) / Throttle valve synchronization / Fuel line inspection / Emission control systems / Clutch / Shift pedal height / Control cable lubrication / Tires and wheels / Front suspension / Steering head / Rear suspension / Final drive / Brake system / General lubrication / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head side cap / Cylinder head cover / Hydraulic lifters / Camshafts / Cylinder and cylinder head assembly / Cam chains and rear chain guides / Valves and valve components / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Alternator cover / Flywheel / Starter clutch and gears / Oil cooler / Oil pressure switch / Oil pressure relief valve / Oil pump gear / Oil pump / Crankcase / Crankshaft / Connecting rod / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Master cylinder / Release cylinder / Line / Primary drive gear / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEAR
Shift lever / Shift pedal / footrest / External and internal shift mechanism / Secondary gear cover / Secondary drive and driven gear / Specifications

CHAPTER EIGHT / AIR / FUEL, EXHAUST AND EMISSIONS SYSTEMS
Air filter housing / Fuel tank / Fuel pump / Fuel level sender / Fuel shutoff valve / Fuel inlet valve / Catch tank / Tank pressure control TPC valve / Carburetors Pilot screw / Throttle position TP sensor / Throttle cable replacement / Starter cable / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Specifications

CHAPTER NINE / FUEL INJECTION SYSTEM
Fuel tank / Fuel pump / Fuel pump relay / Fuel level sender / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable replacement / Fast idle speed / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine oil temperature EOT sensor / Heated oxygen O2 sensor / Tip over TO sensor / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Diagnostic system / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator / Ignition system / Signal generator / MAP sensor / Crankshaft position CKP sensor / Ignition coil / Igniter unit / Electronic control module ECM / Starting system / Starter / Starter relay / Sidestand / Neutral switch / Gear position GP sensor / Turn signal / Auto-decompression / Lighting / Horn / Speedometer / Speed sensor / Specifications

CHAPTER ELEVEN / WHEELS, HUBS AND TIRES
Motorcycle stand / Brake rotor precaution / Wheel inspection / Wheel bearing inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Fork / Handlebar / Grip / Steering head and stem / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Suspension linkage / Swing arm / Bearing / race replacement / Final drive / Specifications

CHAPTER FOURTEEN / BRAKES
Brake bleeding and fluid draining / Brake pads / Caliper / Front and rear master cylinder / Brake hose / Brake disc / Brake pedal / Footrest / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seats / Steering head cover / Meter cover / Upper cover / Side cover / Sidestand / Tool box / Fender / Specifications

COLOR WIRING DIAGRAMS

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelSUZUKI 1500 INTRUDER/BOULEVARD C90 1998-2009
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM2612
ITL ID252-M2612

Dimensions & Physical

Weight 1.72 lbs
Length10.25
Width7
Thickness1

Vehicle Fitment

Total Applications24
Applications SUZUKI VL1500 BOULEVARD C90 2006SUZUKI VL1500 BOULEVARD C90 2007SUZUKI VL1500 BOULEVARD C90 2008SUZUKI VL1500 BOULEVARD C90 2009SUZUKI VL1500 INTRUDER 1998SUZUKI VL1500 INTRUDER 1999SUZUKI VL1500 INTRUDER 2000SUZUKI VL1500 INTRUDER 2001SUZUKI VL1500 INTRUDER 2002SUZUKI VL1500 INTRUDER 2003SUZUKI VL1500 INTRUDER 2004SUZUKI VL1500SE BOULEVARD C90 SE 2006SUZUKI VL1500SE BOULEVARD C90 SE 2007SUZUKI VL1500SE BOULEVARD C90 SE 2008SUZUKI VL1500SE BOULEVARD C90 SE 2009SUZUKI VL1500SE INTRUDER SE 2000SUZUKI VL1500SE INTRUDER SE 2001SUZUKI VL1500SE INTRUDER SE 2002SUZUKI VL1500SE INTRUDER SE 2003SUZUKI VL1500SE INTRUDER SE 2004SUZUKI VL1500T BOULEVARD C90T 2006SUZUKI VL1500T BOULEVARD C90T 2007SUZUKI VL1500T BOULEVARD C90T 2008SUZUKI VL1500T BOULEVARD C90T 2009
Makes SUZUKI
Models VL1500 BOULEVARD C90VL1500 INTRUDERVL1500SE BOULEVARD C90 SEVL1500SE INTRUDER SEVL1500T BOULEVARD C90T
Years 19981999200020012002200320042006200720082009

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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