• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

Volusia (2001-2004)
Boulevard C50 (2005-2019)

This Suzuki motorcycle manual is 496 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Oil pressure test / Leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Electronic diagnostic system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Suspension and steering / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Periodic maintenance / Non-scheduled maintenance / Tune-up / Valve clearance / Compression test / Spark plugs / Ignition timing / Fuel system adjustment / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover caps / Cylinder head covers / Rocker arm assemblies / Camshafts / Cylinder head and cylinder / Cylinder head / Valves and valve components / Camshaft chain tensioner / Cylinder / Pistons and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Oil pump / Starter clutch and gears / Primary drive gear / Camshaft drive chains and drive sprockets / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable / Clutch cover / Clutch release mechanism / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS (2001-2004 MODELS)
Carburetor / Pilot screw / Carburetor float height / Throttle position (TP) sensor / Carburetor heater (U.K. models) / Throttle cable / Starter (choke) cable / Air box / Fuel tank / Fuel valve / Fuel pump / Pair (air supply) system / Crankcase breather system / Evaporative emission control system (California models) / Exhaust system / Specifications

CHAPTER NINE / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS (2005-ON MODELS)
Electronic fuel injection (EFI) / Fuel delivery system tests / Fuel pump / Fuel pump relay / Fuel pressure regulator / Throttle cable / Air box / Throttle body / Fuel injectors / Crankshaft position (CKP) sensor / Throttle position (TP) sensor / Secondary throttle position (STP) sensor / Secondary throttle valve actuator (STVA) / Fast idle speed / Intake air pressure (IAP) sensors / Engine coolant temperature (ECT) sensor / Intake air temperature (IAT) sensor / Heated oxygen (HO2) sensor / Tip-over (TO) sensor / Fuel tank / PAIR (air supply) system / Evaporative emission control system (California models) / Exhaust system / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Peak voltage and resistance testing / Electrical component replacement / Electrical connectors / Charging system / Voltage regulator / rectifier / Alternator / Electronic ignition system / Igniter / Electronic control module ECM / Starter system / Starter relay / Lighting system / Switches / Relay assembly / Speedometer / Horn / Cooling system / Fuses / Wiring diagrams / Specifications

CHAPTER ELEVEN / COOLING SYSTEM
Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Cooling fan switch / Engine coolant temperature ECT switch / Specifications

CHAPTER TWELVE / WHEELS AND TIRES
Front wheel / Rear wheel / Front wheel hub / Rear wheel hub / Wheel service / Tires / Wheel balance / Specifications

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Balancer weights / Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing races / Front fork / Specifications

CHAPTER FOURTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Final drive and driveshaft / Swing arm / Shock linkage / Bearing replacement / Specifications

CHAPTER FIFTEEN / BRAKES
Brake fluid selection / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Front brake hose / Front brake disc / Brake bleeding / Rear drum brake / Rear brake pedal / Rear brake pivot lever / Specifications

CHAPTER SIXTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Toolbox / Sidestand / Front fender / Rear fender / Left footpeg / footrest / Right footpeg / footrest / Specifications

COLOR WIRING DIAGRAMS

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelSUZUKI VOLUSIA/BOULEVARD C50 2001-2011
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM2603
ITL ID252-M2603

Dimensions & Physical

Weight 1.852 lbs
Length10.25
Width7
Thickness1

Vehicle Fitment

Total Applications25
Applications SUZUKI VL800 BOULEVARD C50 2005SUZUKI VL800 BOULEVARD C50 2006SUZUKI VL800 BOULEVARD C50 2007SUZUKI VL800 BOULEVARD C50 2008SUZUKI VL800 BOULEVARD C50 2009SUZUKI VL800 BOULEVARD C50 2010SUZUKI VL800 BOULEVARD C50 2011SUZUKI VL800 VOLUSIA 2001SUZUKI VL800 VOLUSIA 2002SUZUKI VL800SE BOULEVARD C50SE 2005SUZUKI VL800SE BOULEVARD C50SE 2006SUZUKI VL800SE BOULEVARD C50SE 2007SUZUKI VL800SE BOULEVARD C50SE 2008SUZUKI VL800SE BOULEVARD C50SE 2009SUZUKI VL800SE BOULEVARD C50SE 2010SUZUKI VL800SE BOULEVARD C50SE 2011SUZUKI VL800SE VOLUSIA SE 2003SUZUKI VL800SE VOLUSIA SE 2004SUZUKI VL800T BOULEVARD C50T 2005SUZUKI VL800T BOULEVARD C50T 2006SUZUKI VL800T BOULEVARD C50T 2007SUZUKI VL800T BOULEVARD C50T 2008SUZUKI VL800T BOULEVARD C50T 2009SUZUKI VL800T BOULEVARD C50T 2010SUZUKI VL800T BOULEVARD C50T 2011
Makes SUZUKI
Models VL800 BOULEVARD C50VL800 VOLUSIAVL800SE BOULEVARD C50SEVL800SE VOLUSIA SEVL800T BOULEVARD C50T
Years 20012002200320042005200620072008200920102011

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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