• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

Kawasaki Vulcan 900 Classic VN900B VN900BC (2006-2013)
Kawasaki Vulcan 900 Classic LT VN900D VN900DC (2006-2013)
Kawasaki Vulcan 900 Custom VN900C VN900CC (2007-2013)

This Kawasaki Vulcan 900 manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Starting procedures / Engine performance / Engine / Engine exhaust / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electronic diagnostic system / Electrical testing / Electrical troubleshooting / Suspension and steering / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder numbering and firing order / Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Engine oil / Engine oil pressure test / Fuel line inspection / Clean air system / Evaporative emissions control system (California models) / Idle speed adjustment / Throttle cable / Control cable lubrication / Clutch cable / Shift rod length / Headlight adjustment / Cooling system / Tires and wheels / Front suspension inspection / Rear suspension inspection / Steering inspection / Drive belt / Brake system / General lubrication / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Rocker arm and shaft / Cam chain and guides / Cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Balancer and starter clutch assembly / Primary drive gear / Balancer shaft / Oil pump / Oil pipes / Oil pressure relief valve / Oil screen / Crankcase / Crankshaft and connecting rods / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cable / Clutch lever assembly / Clutch cover / Clutch release lever / Clutch / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Shift pedal / External shift mechanism / Engine pulley cover / Engine pulley / Transmission / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Air filter housing / Fuel tank / Fuel level sensor / Fuel gauge / Fuel pump / Fuel reserve switch / Fuel pump relay / Digital fuel injection (DFI) / Electronic control unit (ECU) / ECU main relay / Fuel injectors and fuel rail / Throttle body / Intake manifold / Throttle sensor / Subthrottle (ST) sensor / Subthrottle valve (STV) actuator / Intake air pressure (IAP) sensor / Intake air temperature (IAT) sensor / Vehicle down sensor / FI indicator / Throttle cable replacement / Exhaust system / Oxygen sensor / Evaporative emissions control (EVAP) system (California models) / Clean air system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Alternator / Regulator/rectifier / Ignition system / Peak voltage testing / Ignition coil cover / Ignition coil / Crankshaft sensor / Starting system / Starter / Starter relay / Starter circuit relay / Interlock system / Lighting system / Front turn signal housing / Meter assembly / Speed sensor / Horn / Switch continuity test / Left handlebar switch / Clutch switch / Right handlebar switch / Engine stop switch / Front brake light switch / Rear brake light switch / Ignition switch / Oil pressure switch / Neutral switch / Sidestand switch / Relay box / Turn signal relay / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Coolant reservoir cover / Coolant reservoir / Radiator / Radiator fan / Fan relay / Coolant temperature sensor / Thermostat / Coolant return pipe / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE BELT
Motorcycle lift / Front wheel / Rear wheel / Wheel and axle inspection / Front and rear hub / Rear coupling / Rear pulley / Drive belt / Drive belt adjuster / Laced wheels (B and D models) / Cast wheels (C models) / Wheel balance / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grip / Steering head and stem / Steering bearing preload / Steering head bearing race / Steering stem bearing / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension lever / Tie rod / Swing arm / Bearing replacement / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding tips / Bleeding the brakes / Brake fluid draining / Brake pads / Brake caliper / Front master cylinder / Rear master cylinder / Brake pedal / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seat / Side covers / Front footrest / Rear footpeg (all models) / Frame downtube / Front fender / Rear fender / Tool box / Battery box / Sidestand / Windshield (D models) / Saddlebags (D models) / Saddlebag brackets (D models) / Backrest (D models) / Specifications

INDEX

COLOR WIRING DIAGRAMS

Materials

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Care Instructions

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MOTORCYCLE SERVICE MANUAL

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Product Specifications

General Information

Brandclymer
LabelKAWASAKI VULCAN CLASSIC,CLASSICLTAMP;CUSTOM 06-13
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM246
ITL ID252-M246

Dimensions & Physical

Weight 1.631 lbs
Length10
Width7
Thickness1

Vehicle Fitment

Total Applications23
Applications KAWASAKI VN900B VULCAN CLASSIC 2006KAWASAKI VN900B VULCAN CLASSIC 2007KAWASAKI VN900B VULCAN CLASSIC 2008KAWASAKI VN900B VULCAN CLASSIC 2009KAWASAKI VN900B VULCAN CLASSIC 2010KAWASAKI VN900B VULCAN CLASSIC 2011KAWASAKI VN900B VULCAN CLASSIC 2012KAWASAKI VN900B VULCAN CLASSIC 2013KAWASAKI VN900C VULCAN CUSTOM 2007KAWASAKI VN900C VULCAN CUSTOM 2008KAWASAKI VN900C VULCAN CUSTOM 2009KAWASAKI VN900C VULCAN CUSTOM 2010KAWASAKI VN900C VULCAN CUSTOM 2011KAWASAKI VN900C VULCAN CUSTOM 2012KAWASAKI VN900C VULCAN CUSTOM 2013KAWASAKI VN900D VULCAN CLASSIC LT 2006KAWASAKI VN900D VULCAN CLASSIC LT 2007KAWASAKI VN900D VULCAN CLASSIC LT 2008KAWASAKI VN900D VULCAN CLASSIC LT 2009KAWASAKI VN900D VULCAN CLASSIC LT 2010KAWASAKI VN900D VULCAN CLASSIC LT 2011KAWASAKI VN900D VULCAN CLASSIC LT 2012KAWASAKI VN900D VULCAN CLASSIC LT 2013
Makes KAWASAKI
Models VN900B VULCAN CLASSICVN900C VULCAN CUSTOMVN900D VULCAN CLASSIC LT
Years 20062007200820092010201120122013

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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