• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODEL COVERED:

EX250 Ninja 250R (1988-2012)

This Kawasaki Ninja Manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Brake troubleshooting Specs

CHAPTER THREE / LUBRICATION, MAINTENANCE and TUNE-UP
Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Battery / Compression test / Ignition timing inspection / Brake system / Clutch / Cooling system / Fuel hose inspection / Emission control systems / Throttle cables / Choke cable / Carburetor synchronization / Tires and wheels / Valve clearance / Lights and horn inspection / Sidestand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Swing arm bearing lubrication / Drive chain / Speedometer cable / Fasteners / Specifications Specs

CHAPTER FOUR / ENGINE TOP END (1988-2007 MODELS)
Exhaust system / Cylinder head cover / Camshafts / Rocker arms / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER FIVE / ENGINE TOP END (2008-ON MODELS)
Exhaust system / Air suction valve / Cylinder head cover / Camshafts / Valve lifters and shims / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER SIX / ENGINE LOWER END
Engine / Left crankcase cover / Starter idler gear / Flywheel (alternator rotor) and starter clutch / Right crankcase cover / Cam chain tensioner (1988-2007 models) / Camshaft chain and guides / (1988-2007 models) / Oil pump / Oil pressure relief valve / Crankcase oil screen / Oil pipes / Crankcase / Crankshaft / Connecting rods / Balancer shaft / Crankcase breather / Engine break-in / Specifications Specs

CHAPTER SEVEN / CLUTCH AND EXTERNAL GEARSHIFT MECHANISM
Clutch / Shift linkage / External gearshift linkage / Primary drive gear / Clutch cable replacement / Specifications Specs

CHAPTER EIGHT / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Transmission / Shift drum and forks / Specifications Specs

CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Throttle cables / Choke cable / Air box / Fuel tank / Fuel valve / Fuel level sensor (2008-on models) / Clean air system (2008-on models) / Evaporative emissions control system (California models only) / Specifications Specs

CHAPTER TEN / ELECTRICAL SYSTEM (1988-2007 MODELS)
Electrical component replacement / Continuity testing guidelines / Electrical connectors / Negative battery terminal / Battery / Charging system / Stator / Flywheel and starter clutch / Regulator/rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan system / Coolant temperature gauge and sensor / Meter unit / Lighting system / Turn signal relay / Switches / Junction box and fuses / Wiring diagrams / Specifications Specs

CHAPTER ELEVEN / ELECTRICAL SYSTEM (2008-ON MODELS)
Negative battery terminal / Battery / Charging system / Stator / Flywheel and starter clutch / Regulator/rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan system / Meter unit / Fuel level system / Lighting system / Turn signal relay / Coolant temperature switch / Switches / Diodes / Fuses / Wiring diagrams / Specifications Specs

CHAPTER TWELVE / COOLING SYSTEM
Safety precautions / Radiator and fan / Thermostat / Thermostat housing / Coolant temperature sensor/switch / Water pump / Coolant reservoir / Specifications

CHAPTER THIRTEEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel and speedometer drive unit / Rear wheel / Front and rear hubs / Wheel balance / Tire repairs / Tire changing / Drive chain / Drive sprocket guard / Sprockets / Specifications Specs

CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING
Handlebars / Front fork / Steering stem and head / Steering head bearing races / Steering play inspection and adjustment / Specifications Specs

CHAPTER FIFTEEN / REAR SUSPENSION (1988-2007 MODELS)
Rear end support / Shock absorber / Shock absorber linkage / Swing arm / Specifications Specs

CHAPTER SIXTEEN / REAR SUSPENSION (2008-ON MODELS)
Rear end support / Shock absorber / Shock absorber linkage / Swing arm / Shock absorber adjustment / Specifications Specs

CHAPTER SEVENTEEN / BRAKES (1988-2007 MODELS)
Brake fluid selection / Brake service / Brake pads / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

CHAPTER EIGHTEEN / BRAKES (2008-ON MODELS)
Brake fluid selection / Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

CHAPTER NINETEEN / BODY (1988-2007 MODELS)
Seat / Side covers / Lower fairing / Upper fairing / Upper fairing bracket / Front fender / Rear fender / Tail cover / Side mirrors

CHAPTER TWENTY / BODY (2008-ON MODELS)
Retaining clips / Front seat / Rear seat / Side covers / Lower fairing / Radiator fairing / Windshield / Upper fairing / Upper cover / Upper fairing bracket / Front fender / Front fender bracket / Rear fender / Side mirrors

Index

Color Wiring Diagrams

Materials

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Care Instructions

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelMANUALS KAWASAKI NINJA 250R 1988-2012
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM241
ITL ID252-M241

Dimensions & Physical

Weight 1.631 lbs
Length10.25
Width7
Thickness1

Vehicle Fitment

Total Applications23
Applications KAWASAKI EX250-F NINJA 1988KAWASAKI EX250-F NINJA 1989KAWASAKI EX250-F NINJA 1990KAWASAKI EX250-F NINJA 1993KAWASAKI EX250-F NINJA 1994KAWASAKI EX250-F NINJA 1995KAWASAKI EX250-F NINJA 1996KAWASAKI EX250-F NINJA 1997KAWASAKI EX250-F NINJA 1998KAWASAKI EX250-F NINJA 1999KAWASAKI EX250-F NINJA 2000KAWASAKI EX250-F NINJA 2001KAWASAKI EX250-F NINJA 2002KAWASAKI EX250-F NINJA 2003KAWASAKI EX250-F NINJA 2004KAWASAKI EX250-F NINJA 2005KAWASAKI EX250F NINJA 2006KAWASAKI EX250F NINJA 2007KAWASAKI EX250J NINJA 250R 2008KAWASAKI EX250J NINJA 250R 2009KAWASAKI EX250J NINJA 250R 2010KAWASAKI EX250J NINJA 250R 2011KAWASAKI EX250J NINJA 250R 2012
Makes KAWASAKI
Models EX250-F NINJAEX250F NINJAEX250J NINJA 250R
Years 19881989199019931994199519961997199819992000200120022003200420052006200720082009201020112012

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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