CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Final drive / Front suspension and steering / Brake system
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up / Cylinder identification and firing order / Engine rotation / Air filter / Crankcase breather inspection / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Idle speed adjustment / Air screw synchronization / Fuel hose inspection / Throttle cable / Clutch / Engine oil and filter / Engine oil pressure check / Cooling system / Secondary air supply system inspection / Evaporative emission control system inspection (California models) / Battery / Final drive / Wheels and tires / Steering assembly inspection / Front suspension inspection / Rear suspension inspection / Brake system / Headlight aim / Sidestand and ignition cut-off switch test / Front fork oil change / Fastener inspection / Specifications
CHAPTER FOUR / ENGINE TOP END
Cylinder head covers / Camshafts / Cam chain tensioner and cam chain / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Cylinder stud replacement / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Connecting rods / Balancer shaft / Oil pump / Output gear / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch bleeding / Clutch fluid flushing and draining / Clutch master cylinder / Clutch slave cylinder / Right crankcase cover / Clutch Primary drive and driven gears / External shift mechanism / Specifications
CHAPTER EIGHT / FUEL INJECTION ANS EMISSION CONTROL SYSTEMS
Fuel system precautions / Fuel tank / Depressurizing the fuel system / Fuel pressure test / Fuel flow test / Fuel pump / Air filter housing / Throttle body / Intake manifold / Fuel injectors and fuel rails / Starter valve / BARO and MAP sensors / Throttle position (TP) sensor / Intake air temperature (IAT) sensor / Engine coolant temperature (ECT) sensor / Crankshaft position (CKP) sensor / Camshaft position (CMP) sensor / Bank angle sensor / Oxygen (O2) sensors (California models) / Engine control module (ECM) / Intake duct control solenoid assembly / Throttle cable replacement / Emission control system labels / Secondary air supply system Evaporative emission control system (California models only) / Fuel injection system identification / Malfunction indicator lamp (MIL) / DTC troubleshooting / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Battery box / Charging system / Stator coil, crankshaft position (CKP) sensor and left crankcase cover / Flywheel, starter clutch and starter drive gears / Ignition system testing / Ignition coils / Crankshaft position (CKP) sensor / Engine control module (ECM) / Ignition timing / Starting system testing / Starter / Starter relay / Lighting system / Meter assembly / Vehicle speed sensor (VSS) / Coolant temperature indicator and engine coolant temperature (ECT) sensor / Coolant temperature sensor / Fan motor switch / Oil pressure indicator and oil pressure switch / Neutral indicator and neutral switch / Fuel reserve indicator and fuel reserve sensor / Sidestand switch / Clutch switch Front brake light switch / Rear brake light switch / Ignition switch / Handlebar switch / Switch continuity test / Turn signal relay / Turn signal/position relay / Horn / Engine stop relay / Fuel cut-off relay / Clutch diode / Fuses / Color wiring diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Cooling system inspection / Radiator / Cooling fan / Coolant reserve tank / Thermostat / Thermostat housing / Coolant pipe / Water pump / Specifications
CHAPTER ELEVEN / WHEEL AND TIRES
Motorcycle lift / Front wheel / Rear wheel / Front and rear hubs / Driven flange / Wheel service (cast wheels) / Wheel service (laced wheels) / Tire safety / Tire changing / Wheel balance / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Grips / Front fork / Steering bearing preload / Steering head bearing race / Steering stem bearing
Chapter Thirteen / Rear Suspension and Final Drive
Shock absorber / Swing arm / Final drive unit and drive shaft / Ring and pinion gear / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Final drive unit and drive shaft / Final drive unit overhaul / Ring and pinion gear / Specifications
CHAPTER FOURTEEN / BRAKES
Linked braking system (LBS) / Brake service / Brake bleeding / Brake fluid draining / Brake pads / Brake caliper removal/installation / Brake caliper overhaul / Front master cylinder / Rear master cylinder / Proportional control valve / Brake hose and brake line replacement / Brake disc / Rear brake pedal / Specifications
CHAPTER FIFTEEN / BODY AND EXHAUST SYSTEM
Seat / Side covers / Left crankcase rear cover / Front fender / Rear fender / Rider footrests / Sidestand / Windshield / Saddlebags / Exhaust system / Specifications
INDEX
COLOR WIRING DIAGRAMS
Materials
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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