• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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Models covered:

  • BMW R50/5 (1970-1973)
  • BMW R60/5 (1970-1973)
  • BMW R60/6 (1973-1976)
  • BMW R60/7 (1976-1978)
  • BMW R65 (1978-1985)
  • BMW R65/8 (1985-1987)
  • BMW R65LS (1982-1985)
  • BMW R75/5 (1970-1973)
  • BMW R75/6 (1973-1976)
  • BMW R80 (1985-1987)
  • BMW R80/7 (1978-1980)
  • BMW R80G/S (1980-1986)
  • BMW R80RT (1982-1985)
  • BMW R80RT (1986-1987)
  • BMW R80ST (1982-1984)
  • BMW R90/6 (1973-1976)
  • BMW R90S (1973-1976)
  • BMW R100 (1981-1984, 1991)
  • BMW R100/7 (1976-1979)
  • BMW R100CS (1981-1984)
  • BMW R100GS (1988-1994)
  • BMW R100GS PD (1990-1996)
  • BMW R100RS (1977-1984, 1987-1993)
  • BMW R100RT (1976-1984, 1987-1995)
  • BMW R100S (1976-1980)
  • BMW R100T (1979-1980)
This Clymer Manuals BMW manual is 816 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring instruments / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Excessive vibration / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Electrical system troubleshooting / Front suspension and steering/ Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals schedule / Oil and filter change / Transmission oil check / Final drive oil change / Drive shaft oil change / Air filter change / Control cable lubrication / Periodic lubrication / Engine oil and filter change / Oil pump filter screen and oil pan cleaning / Transmission oil level change / Clutch and input shaft spline lubrication / Drive shaft oil level change / Front fork oil change  / Swing arm pivot bearing lubrication / Final drive oil change / Periodic maintenance /  Brake fluid level check / Brake pad inspection / Brake drum inspection / Front master cylinder (cable operated) cable adjustment / Rear brake pedal adjustment / Clutch free play adjustment / Camshaft chain tensioner adjustment / Air filter element service / Fuel flow test / Fuel shutoff valve filter service / Tune-up / Cylinder head nut torque check / Adjust valve clearance / Ignition timing / Breaker point service / Compression test / Carb synchronization / Spark plugs / Carburetor float bowl cleaning / Carburetor idle mixture and speed adjustment / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Engine front cover / Cylinder head and cover / Rocker arm / Valves and components / Cylinder / Pistons and rings / Valve lifters / Connecting rods / Oil pump / Oil pan and strainer / Oil cooler / Timing chain cover / Camshaft, timing chain, timing sprockets and chain tensioner / Crankshaft / Crankcase / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch and flywheel / Clutch release mechanism / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER
Transmission housing / Gearshift mechanism / Kickstarter / Specifications

CHAPTER SEVEN / CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM
Carburetor operation adjustment service / Slide-type carburetor Bing and Dell¿Orto / Bing constant velocity type carburetor / Air filter case / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valves / Fuel filter / Crankcase breathe system / Air injection system / Evaporative emission controls system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator / Diode board / Battery / Contact breaker-point ignition system / Ignition control unit / Ignition coils / Starting system / Starter / Starter relay / Lighting system / Headlight / Lights / Switches / Electrical connectors / Instrument cluster / Relays / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Wheel and hub / Handlebar / Steering head and stem / Steering head bearing race / Front fork / Front fork removal and installation / Front fork disassembly and assembly / Specifications

CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Wheel and hub / Shock absorber / Swing arm and drive shaft / Final drive unit / Pinion gear-to-ring gear adjustment / Taper roller bearing preload / Specifications

CHAPTER ELEVEN / BRAKES
Front rear drum brake / Front rear disc brake / Brake pad / Front rear master cylinder / Front rear caliper / Brake hose and line / Brake bleeding / brake pedal / Specifications

CHAPTER TWELVE / FRAME AND BODY
Sidestand / Centerstand / Foot pegs / Safety bars / Fenders / Rear sub-frame / Seat and tool box / Rear cowl / Headlight fairing (R65LS models) / Headlight fairing (R90S, R100CS and R100S models) / Headlight fairing (R100GS models) / Body panels (R100RS models) / Body panels (R80RT and R100RT models) / Luggage and rack / Windshield / Frame / Specifications

SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION
Fuel tank (R100GS PD models) / Headlight / Instrument cluster (R100GS and R100GS PD models / Clock (optional) (R100GS and R100GS PD models) / Handlebar (R100GS PD models) / Shock absorber (single-shock models) / Rear fender (R100GS PD models) / Seat and rear carrier (R100GS PD models) / Headlight fairing and mounting bracket (R100GS and R100GS PD models) / Engine guard (R100GS PD models) / Specifications

INDEX

COLOR WIRING DIAGRAMS

Materials

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Dimensions

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Care Instructions

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Product Specifications

General Information

Brandclymer
Label@CLYMER BMW R50/5 THROUGH R100GS PD 1970-1996
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM5023
ITL ID252-M5023

Dimensions & Physical

Weight 3.5 lbs
Length11
Width8.5
Thickness1.5

Vehicle Fitment

Total Applications83
Applications BMW R100 1981BMW R100 1982BMW R100 1983BMW R100 1984BMW R100/7 1977BMW R100/7 1978BMW R100CS 1981BMW R100GS 1988BMW R100GS 1989BMW R100GS 1990BMW R100GS 1991BMW R100GS 1992BMW R100GS 1993BMW R100GS 1994BMW R100RS 1977BMW R100RS 1978BMW R100RS 1979BMW R100RS 1980BMW R100RS 1981BMW R100RS 1982BMW R100RS 1983BMW R100RS 1984BMW R100RS 1987BMW R100RS 1988BMW R100RS 1989BMW R100RS 1990BMW R100RS 1991BMW R100RS 1992BMW R100RS 1993BMW R100RT 1979BMW R100RT 1980BMW R100RT 1981BMW R100RT 1982BMW R100RT 1983BMW R100RT 1984BMW R100RT 1988BMW R100RT 1989BMW R100RT 1990BMW R100RT 1991BMW R100RT 1992BMW R100RT 1993BMW R100RT 1994BMW R100RT 1995BMW R100S 1977BMW R100S 1978BMW R100S 1979BMW R100S 1980BMW R100T 1979BMW R100T 1980BMW R60/7 1977BMW R65 1979BMW R65 1980BMW R65 1981BMW R65 1982BMW R65 1983BMW R65 1984BMW R65 1985BMW R65 1986BMW R65 1987BMW R65LS 1982BMW R65LS 1983BMW R65LS 1984BMW R65LS 1985BMW R75/7 1977BMW R80 1985BMW R80/7 1978BMW R80/7 1979BMW R80/7 1980BMW R80GS 1981BMW R80GS 1982BMW R80GS 1983BMW R80GS 1984BMW R80GS 1985BMW R80GS 1986BMW R80GS PARIS-DAKAR 1986BMW R80GS PARIS-DAKAR 1987BMW R80RT 1983BMW R80RT 1984BMW R80RT 1985BMW R80RT 1986BMW R80RT 1987BMW R80ST 1983BMW R80ST 1984
Makes BMW
Models R100R100/7R100CSR100GSR100RSR100RTR100SR100TR60/7R65R65LSR75/7R80R80/7R80GSR80GS PARIS-DAKARR80RTR80ST
Years 1977197819791980198119821983198419851986198719881989199019911992199319941995

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  • ACHIEVING

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  • LESS THAN

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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