CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Cleaning parts / Handling gasoline safely / Service hints / Serial numbers / Warning labels / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanics' tips / Ball bearing replacement / Seals / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Test equipment / Ignition system / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Engine compression check / Ignition timing / Spark plug / Control cable lubrication / Throttle cable adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head / Cylinder / Exhaust valve / Exhaust valve service cleaning decarbonizing / Piston, rings, pin and connecting rod / Reed valve assembly / Engine break-in / Specifications
CHAPTER FIVE / ENGINE BOTTOM END
Removal installation / Countershaft seal replacement / Left side main bearing seal / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch service / Primary drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable / Specifications
CHAPTER NINE / IGNITION SYSTEM
Capacitor discharge ignition / Flywheel / Stator coils / CDI unit / Ignition coil / Engine stop switch / Ignition timing / Specifications
CHAPTER TEN / LIQUID COOLING SYSTEM
Hoses and clamps / Inspection / Radiator / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Hubs / Rim and spoke service / Drive chain / Sprocket / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering head / Front fork oil change / Front fork / Front fork service / Front fork adjustment / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Shock linkage / Rear swing arm / Shock linkage / Rear swing arm / Connecting rod and relay arm / Rear suspension adjustment / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator covers / Subframe / Specifications
SUPPLEMENT / 2000-2001 SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
Materials
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Dimensions
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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Don't take our word for it...
Testimonial
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Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
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