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MOTORCYCLE SERVICE MANUAL
MOTORCYCLE SERVICE MANUAL
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MODELS COVERED:
VS1400 Intruder (1987-2004)
Boulevard S83 (2005-2007)
This Suzuki Boulevard Manual is 440 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor idle speed performance / Poor medium and high speed performance / Engine starting system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Engine leakdown test / Clutch / Transmission / Final drive / Handling / Frame noise / Brakes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-ride inspection / Service intervals / Tires and wheels / Battery / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Final drive oil change / Speedometer cable lubrication / Swing arm bearing assembly lubrication / Periodic maintenance / Throttle grip free play / Automatic compression release cable free play check and adjustment / Air filter / Steering head adjustment check / Tune-up / Compression test / Spark plugs / Ignition timing / Carburetor idle speed adjustment / Carburetor idle mixture / Carburetor cable synchronization / Specifications
CHAPTER FOUR / ENGINE UPPER END
Engine principles / Servicing engine in frame / Engine / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Rocker arm assemblies / Hydraulic tappets (valve lash adjusters) / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Oil cooler / Primary drive gear and rear cylinder camshaft chain and sprocket / Secondary gear assembly / Crankcase / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valves / Fuel pump / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Automatic compression release control and starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Electrical components / Fuses / Wiring diagrams / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork / Specifications
CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications
CHAPTER TWELVE / BRAKE SYSTEM
Disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Brake caliper disassembly/inspection/assembly (all models) / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications
CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Specifications
INDEX
WIRING DIAGRAMS
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Product Specifications
General Information
| Brand | clymer |
| Label | SUZUKI VS1400 INTRUDER/BOULEVARD S83 1987-2007 |
| Universe | moto |
| Category | manuel_d_entretien |
| Supplier Part # | CM4823 |
| ITL ID | 252-M4823 |
Dimensions & Physical
| Weight | 1.852 lbs |
| Length | 10.25 |
| Width | 7 |
| Thickness | 1 |
Vehicle Fitment
| Total Applications | 21 |
| Applications | SUZUKI VS1400 BOULEVARD S83 2005SUZUKI VS1400 BOULEVARD S83 2006SUZUKI VS1400 BOULEVARD S83 2007SUZUKI VS1400GL INTRUDER 1994SUZUKI VS1400GL INTRUDER 1995SUZUKI VS1400GL INTRUDER 1996SUZUKI VS1400GL INTRUDER 1997SUZUKI VS1400GL INTRUDER 1998SUZUKI VS1400GL INTRUDER 1999SUZUKI VS1400GL INTRUDER 2000SUZUKI VS1400GL INTRUDER 2001SUZUKI VS1400GL INTRUDER 2002SUZUKI VS1400GL INTRUDER 2003SUZUKI VS1400GL INTRUDER 2004SUZUKI VS1400GLP INTRUDER 1987SUZUKI VS1400GLP INTRUDER 1988SUZUKI VS1400GLP INTRUDER 1989SUZUKI VS1400GLP INTRUDER 1990SUZUKI VS1400GLP INTRUDER 1991SUZUKI VS1400GLP INTRUDER 1992SUZUKI VS1400GLP INTRUDER 1993 |
| Makes | SUZUKI |
| Models | VS1400 BOULEVARD S83VS1400GL INTRUDERVS1400GLP INTRUDER |
| Years | 198719881989199019911992199319941995199619971998199920002001200220032004200520062007 |
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