• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

VS700 Intruder (U.S.) (1986-1987)
VS750 Intruder (U.S.) (1988-1991)
VS800 Intruder (U.S.) (1992-2004)
VS800 Boulevard S50 (2005-2009)
VS750 (U.K.) (1985-1991)
VS800 (U.K.) (1992-1997)

This Suzuki motorcycle manual is 464 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Tools / Measuring tools / Special tools / Cleaning solvent / Mechanic¿s tips / Ball bearing replacement / Oil seals / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control cable lubrication / Periodic maintenance / Front rear air filter change / Tune-up / Valve clearance measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / Idle mixture / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Oil pump / Primary drive gear / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanisms / Transmission / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications

CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Cooling fan, shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications

CHAPTER TWELVE / BRAKES
Disc brakes / Front brake pad / Front brake caliper / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications

CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications

INDEX

WIRING DIAGRAMS
 

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelSUZUKI VS700-800 INTRUDER/BOULEVARD S50 1985-2007
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4816
ITL ID252-M4816

Dimensions & Physical

Weight 1.984 lbs
Length10.25
Width7
Thickness1

Vehicle Fitment

Total Applications24
Applications SUZUKI VS750GL INTRUDER 1986SUZUKI VS750GL INTRUDER 1987SUZUKI VS750GL INTRUDER 1988SUZUKI VS750GL INTRUDER 1989SUZUKI VS750GL INTRUDER 1990SUZUKI VS750GL INTRUDER 1991SUZUKI VS800 BOULEVARD S50 2005SUZUKI VS800 BOULEVARD S50 2006SUZUKI VS800 BOULEVARD S50 2007SUZUKI VS800 BOULEVARD S50 2008SUZUKI VS800 BOULEVARD S50 2009SUZUKI VS800GL INTRUDER 1992SUZUKI VS800GL INTRUDER 1993SUZUKI VS800GL INTRUDER 1994SUZUKI VS800GL INTRUDER 1995SUZUKI VS800GL INTRUDER 1996SUZUKI VS800GL INTRUDER 1997SUZUKI VS800GL INTRUDER 1998SUZUKI VS800GL INTRUDER 1999SUZUKI VS800GL INTRUDER 2000SUZUKI VS800GL INTRUDER 2001SUZUKI VS800GL INTRUDER 2002SUZUKI VS800GL INTRUDER 2003SUZUKI VS800GL INTRUDER 2004
Makes SUZUKI
Models VS750GL INTRUDERVS800 BOULEVARD S50VS800GL INTRUDER
Years 198619871988198919901991199219931994199519961997199819992000200120022003200420052006200720082009

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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