• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

DR-Z400E (2000-2012)
DR-Z400S (2000-2012)
DR-Z400SM (2000-2012)

This Suzuki DR-Z400 Manual is 344 pages

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Vehicle identification number / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Basic service methods / Storage Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Engine starting / Engine spark test / Starting system / Engine performance / Engine noise / Motorcycle noise / Engine leakdown test / Clutch / Shift mechanism and transmission / Brakes Steering and handling / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Pre-ride inspection / Engine break-in / Service intervals / Battery / Periodic lubrication / Engine oil and filter change / Fork oil change / Drive chain cleaning and lubrication / Air filter cleaning and oiling / Maintenance and inspection / Muffler cleaning / Carburetor float bowl draining / Coolant change / Drive chain adjustment / Throttle adjustment / Clutch cable adjustment / Tune-up / Valve clearance / Carburetor / Idle speed and mixture adjustment / Ignition timing / Compression test / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil strainer / Crankshaft / Specifications

CHAPTER SIX / CLUTCH, EXTERNAL SHIFT MECHANISM AND LUBRICATION SYSTEM
Clutch cover / Clutch / Right crankcase cover / Oil pump / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Shift lever / External shift mechanism / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission service / Input shaft / Output shaft / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Fuel system precautions / Carburetor / Throttle position sensor / Carburetor systems / Fuel valve / Evaporative emissions control system / Throttle cable replacement / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Troubleshooting / Ignition and charging system operation / Upper idle gear cover / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan (S and SM models) / Temperature warning circuit (S and SM models) / Headlight / Taillight / Turn signals / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Fan and switch (S and SM models) / Radiators and warning light switch / Thermostat (S and SM models) / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Front fork / Front fork service / Front fork adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Shock absorber linkage / Swing arm / Swing arm service / Shock absorber adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Side covers / Seat / Radiator covers / Fuel tank / Headlight cowl / Engine covers / Skid plate / Subframe / Specifications

COLOR WIRING DIAGRAMS
 

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Care Instructions

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MOTORCYCLE SERVICE MANUAL

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Product Specifications

General Information

Brandclymer
LabelCLYMER SUZUKI DR-Z400E, S AMP; SM MANUAL 2000-201
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4774
ITL ID252-M4774

Dimensions & Physical

Weight 1.323 lbs
Length7
Width10
Thickness1

Vehicle Fitment

Total Applications29
Applications SUZUKI DR-Z400E 2000SUZUKI DR-Z400E 2001SUZUKI DR-Z400E 2002SUZUKI DR-Z400E 2003SUZUKI DR-Z400E 2004SUZUKI DR-Z400E 2005SUZUKI DR-Z400E 2006SUZUKI DR-Z400E 2007SUZUKI DR-Z400S 2000SUZUKI DR-Z400S 2001SUZUKI DR-Z400S 2002SUZUKI DR-Z400S 2003SUZUKI DR-Z400S 2004SUZUKI DR-Z400S 2005SUZUKI DR-Z400S 2006SUZUKI DR-Z400S 2007SUZUKI DR-Z400S 2008SUZUKI DR-Z400S 2009SUZUKI DR-Z400S 2010SUZUKI DR-Z400S 2011SUZUKI DR-Z400S 2012SUZUKI DR-Z400SM SUPER MOTO 2005SUZUKI DR-Z400SM SUPER MOTO 2006SUZUKI DR-Z400SM SUPER MOTO 2007SUZUKI DR-Z400SM SUPER MOTO 2008SUZUKI DR-Z400SM SUPER MOTO 2009SUZUKI DR-Z400SM SUPER MOTO 2010SUZUKI DR-Z400SM SUPER MOTO 2011SUZUKI DR-Z400SM SUPER MOTO 2012
Makes SUZUKI
Models DR-Z400EDR-Z400SDR-Z400SM SUPER MOTO
Years 2000200120022003200420052006200720082009201020112012

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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