• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

ZX600 D (U.S. and Canada) (1990-1993)
ZX600 E (U.S. and Canada) (1993-2004)
ZZ-R600 D (U.K) (1990-1993)
ZZ-R600 E (U.K.) (1993-2003)

This Kawasaki Ninja Manual is 624 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakage test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Oil and filter change / Engine oil pressure test / Air filter cleaning and oiling / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Carb synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head cover / Camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in the frame / Engine removal and installation / Oil pump / Oil pan, oil pipe and strainer / Oil pressure relief valve / Oil cooler and upper hose / Stator coil and left-hand crankcase cover / Alternator rotor, starter clutch and gears / Crankcase / Shift lever needle bearing replacement / Crankshaft / Connecting rods / Camshaft chain / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch cable / Clutch release mechanism / External gearshift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission / Internal gearshift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor separation / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Charging system / Stator coil / Regulator/rectifier / Ignition system / IC igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter system / Lighting system / Switches / Components / Fuel pump and relay / Thermostatic fan switch / Low fuel level warning system / Fuel level system / Junction box and fuses / Wiring and connectors / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel and hub / Wheels / Handlebar / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Steering stem bearing / Front forks / Fork service / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel and hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brakes / Brake pad / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal and arm / Specifications

CHAPTER FOURTEEN / BODY AND FRAME
Seat / Front fender / Frame side covers and grab rail / Front fairing / Centerstand / Sidestand / Footpegs / Specifications

INDEX

WIRING DIAGRAMS

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelCLYMER KAWASAKI NINJA ZX-6 1990-2004
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4682
ITL ID252-M4682

Dimensions & Physical

Weight 2.381 lbs
Length10.25
Width7
Thickness1.25

Vehicle Fitment

Total Applications13
Applications KAWASAKI ZX600-D NINJA ZX-6 1990KAWASAKI ZX600-D NINJA ZX-6 1991KAWASAKI ZX600-D NINJA ZX-6 1992KAWASAKI ZX600-E NINJA ZX-6 1993KAWASAKI ZX600-E NINJA ZX-6 1994KAWASAKI ZX600-E NINJA ZX-6 1995KAWASAKI ZX600-E NINJA ZX-6 1996KAWASAKI ZX600-E NINJA ZX-6 1997KAWASAKI ZX600-E NINJA ZX-6 1998KAWASAKI ZX600-E NINJA ZX-6 1999KAWASAKI ZX600-E NINJA ZX-6 2000KAWASAKI ZX600-E NINJA ZX-6 2001KAWASAKI ZX600-E NINJA ZX-6 2002
Makes KAWASAKI
Models ZX600-D NINJA ZX-6ZX600-E NINJA ZX-6
Years 1990199119921993199419951996199719981999200020012002

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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