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MOTORCYCLE SERVICE MANUAL
MOTORCYCLE SERVICE MANUAL
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MODELS COVERED:
ZX600 D (U.S. and Canada) (1990-1993)
ZX600 E (U.S. and Canada) (1993-2004)
ZZ-R600 D (U.K) (1990-1993)
ZZ-R600 E (U.K.) (1993-2003)
This Kawasaki Ninja Manual is 624 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakage test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Oil and filter change / Engine oil pressure test / Air filter cleaning and oiling / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Carb synchronization / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head cover / Camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in the frame / Engine removal and installation / Oil pump / Oil pan, oil pipe and strainer / Oil pressure relief valve / Oil cooler and upper hose / Stator coil and left-hand crankcase cover / Alternator rotor, starter clutch and gears / Crankcase / Shift lever needle bearing replacement / Crankshaft / Connecting rods / Camshaft chain / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch cable / Clutch release mechanism / External gearshift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor separation / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Charging system / Stator coil / Regulator/rectifier / Ignition system / IC igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter system / Lighting system / Switches / Components / Fuel pump and relay / Thermostatic fan switch / Low fuel level warning system / Fuel level system / Junction box and fuses / Wiring and connectors / Wiring diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel and hub / Wheels / Handlebar / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Steering stem bearing / Front forks / Fork service / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheel and hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications
CHAPTER THIRTEEN / BRAKES
Disc brakes / Brake pad / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal and arm / Specifications
CHAPTER FOURTEEN / BODY AND FRAME
Seat / Front fender / Frame side covers and grab rail / Front fairing / Centerstand / Sidestand / Footpegs / Specifications
INDEX
WIRING DIAGRAMS
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Product Specifications
General Information
| Brand | clymer |
| Label | CLYMER KAWASAKI NINJA ZX-6 1990-2004 |
| Universe | moto |
| Category | manuel_d_entretien |
| Supplier Part # | CM4682 |
| ITL ID | 252-M4682 |
Dimensions & Physical
| Weight | 2.381 lbs |
| Length | 10.25 |
| Width | 7 |
| Thickness | 1.25 |
Vehicle Fitment
| Total Applications | 13 |
| Applications | KAWASAKI ZX600-D NINJA ZX-6 1990KAWASAKI ZX600-D NINJA ZX-6 1991KAWASAKI ZX600-D NINJA ZX-6 1992KAWASAKI ZX600-E NINJA ZX-6 1993KAWASAKI ZX600-E NINJA ZX-6 1994KAWASAKI ZX600-E NINJA ZX-6 1995KAWASAKI ZX600-E NINJA ZX-6 1996KAWASAKI ZX600-E NINJA ZX-6 1997KAWASAKI ZX600-E NINJA ZX-6 1998KAWASAKI ZX600-E NINJA ZX-6 1999KAWASAKI ZX600-E NINJA ZX-6 2000KAWASAKI ZX600-E NINJA ZX-6 2001KAWASAKI ZX600-E NINJA ZX-6 2002 |
| Makes | KAWASAKI |
| Models | ZX600-D NINJA ZX-6ZX600-E NINJA ZX-6 |
| Years | 1990199119921993199419951996199719981999200020012002 |
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