CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warning, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage
CHAPTER TWO / TROUBLESHOOTING
Engine operating principles / Engine operating principles / Starting the engine / Engine spark test / Engine performance / Engine noises / Leakdown test / Fuel system / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Valve clearance / Pre-ride inspection / Engine lubrication / Oil and filter change / Transmission oil / Air filter / Engine compression check / Ignition timing / Spark plug / Engine top end inspection / Kickstarter pedal and shift pedal / Drive chain and sprockets / Wheel bearings / Steering / Fasteners / Specifications
CHAPTER FOUR AND FIVE / ENGINE
Cleanliness / Exhaust system / Exhaust manifold / Cylinder head / Cylinder / Exhaust valve system 1998-1999 models / Exhaust valve system 2000-on models / Piston, piston ring and connecting rod / Reed valve assembly / Engine break-in / Removal installation / Countershaft seal replacement / Left main bearing seal / Crankcase and crankshaft / Crankcase seal and bearing / Engine break-in / Specifications
CHAPTER SIX / CLUTCH
Right crankcase cover / Exhaust valve governor and valve linkage / Clutch cover / Clutch / Clutch lifter lever / Primary drive gear / Kickstarter and kick idle gear / Gearshift linkage / Clutch cable replacement / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Hoses and hose clamps / Cooling system inspection / Water pump mechanical seal inspection / Pressure testing / Radiator / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grips / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Front fork service 1998-1999 models / Front fork service 2000-on models / Fork inspection all models / Fork oil change and oil level adjustment all models / Front fork adjustment / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator shrouds / Number plate / Front fender / Rear fender / Footpegs / Subframe / Specifications
INDEX
WIRING DIAGRAMS
Materials
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Dimensions
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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Don't take our word for it...
Testimonial
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Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
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