• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

KX80 (1991-2000)
KX85 (2001-2016)
KX85-II (2001-2016)
KX100 (1989-2016)

This Kawasaki Manual is 352 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Leak down test / Fuel system / Electrical troubleshooting / Clutch / External shift mechanism ans transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Oil level check / Transmission oil / Air filter / Spark plug / Fuel system / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable operation / Clutch cable / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Fasteners / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase and crankshaft / Specifications

CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1989-1997 MODELS)
Right crankcase cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications

CHAPTER SEVEN / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1998-ON MODELS)
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications

CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Transmission gear ratios / Specifications

CHAPTER NINE / FUEL SYSTEM
Air filter / Carburetor identification / Carburetor service / Float height adjustment / Fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Airbox / Specifications

CHAPTER TEN / IGNITION SYSTEM
Electrical component replacement / Capacitor discharge ignition / Flywheel / Stator plate assembly / Pickup coil / Capacitor discharge ignition module / Ignition coil / Engine stop switch / Ignition timing / Specification

CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Radiator / Water pump / Hoses / Specifications

CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Wheel service / Front hub / Rear hub / Tire changing / Tire repairs / Sprocket replacement / Drive chain / Specifications

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK)
Handlebar / Steering head / Front fork / Specifications

CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING (CARTRIDGE FORK)
Handlebar / Steering head / Front fork / Front fork oil refilling / Front fork adjustment / Specifications

CHAPTER FIFTEEN / REAR SUSPENSION
Rear shock absorber / Rear swing arm / Uni-Trak linkage / Specifications

CHAPTER SIXTEEN / BRAKES
Brake fluid selection / Brake service / Brake pad replacement / Front caliper / Rear caliper / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications

INDEX

WIRING DIAGRAMS

Materials

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Care Instructions

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelKAWASAKI KX80 91-00, KX85 01-16 AND KX100 89-16
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4482
ITL ID252-M4482

Dimensions & Physical

Weight 1.411 lbs
Length10.25
Width7
Thickness0.75

Vehicle Fitment

Total Applications44
Applications KAWASAKI KX100-C 1998KAWASAKI KX100-C 1999KAWASAKI KX100-C 2000KAWASAKI KX100-D 2001KAWASAKI KX100-D 2002KAWASAKI KX100-D 2003KAWASAKI KX100-D 2004KAWASAKI KX100-D 2005KAWASAKI KX100D 2006KAWASAKI KX100D 2007KAWASAKI KX100D 2008KAWASAKI KX100D 2009KAWASAKI KX100D 2011KAWASAKI KX100D 2012KAWASAKI KX100D 2013KAWASAKI KX100F 2014KAWASAKI KX100F 2015KAWASAKI KX100F 2016KAWASAKI KX80-R 1991KAWASAKI KX80-R 1992KAWASAKI KX80-R 1993KAWASAKI KX80-R 1994KAWASAKI KX80-R 1995KAWASAKI KX80-R 1996KAWASAKI KX80-R 1997KAWASAKI KX80-W 1998KAWASAKI KX80-W 1999KAWASAKI KX80-W 2000KAWASAKI KX85-A 2001KAWASAKI KX85-A 2002KAWASAKI KX85-A 2003KAWASAKI KX85-A 2004KAWASAKI KX85-A 2005KAWASAKI KX85A 2006KAWASAKI KX85A 2007KAWASAKI KX85A 2008KAWASAKI KX85A 2009KAWASAKI KX85A 2010KAWASAKI KX85A 2011KAWASAKI KX85A 2012KAWASAKI KX85A 2013KAWASAKI KX85C 2014KAWASAKI KX85C 2015KAWASAKI KX85C 2016
Makes KAWASAKI
Models KX100-CKX100-DKX100DKX100FKX80-RKX80-WKX85-AKX85AKX85C
Years 19911992199319941995199619971998199920002001200220032004200520062007200820092010201120122013201420152016

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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