CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system Electrical / Troubleshooting test equipment / Basic test procedures / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel / Tune-up / Cylinder identification and firing order / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Starter valve synchronization / Idle speed adjustment / Fuel hose inspection / Control cable lubrication / Throttle cable operation and adjustment / Choke cable (1998-1999) / Clutch / Engine oil and filter / Cooling system / Emission control systems / Battery Tires and wheels / Front fork oil change / Drive chain / Brakes / Headlight aim / Sidestand and ignition cut-off switch / Steering bearings / Front suspension check / Rear suspension check / Fasteners / Wheel bearings / Lights and horn / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Cylinder head covers / Camshafts / Cylinder head / Valves and valve components / Cam gearcase / Timing gear / Oil cooler / Oil pan, oil strainer and pressure relief valve / Oil pump / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in / Specifications
CHAPTER FIVE / CLUTCH, STARTER CLUTCH AND PRIMARY DRIVE GEAR
Right crankcase cover / Clutch / Starter clutch and primary drive gear / Clutch master cylinder / Clutch slave cylinder / Brake fluid / Clutch fluid draining / Clutch system bleeding / Specifications
CHAPTER SEVEN / FUEL AND EMISSION CONTROL SYSTEMS
Depressurizing the fuel system / Fuel tank / Air filter housing / Throttle body / Fuel injectors / Starter valve / Malfunction indicator light / Fuel pressure check / Fuel flow check / Fuel pump / Fuel filter replacement / Fuel cut relay / BARO sensor / MAP sensor / IAT sensor / Vacuum chamber / Bypass control solenoid valve / One-way valve / ECT sensor / Cam pulse generator / Bank angle sensor / Engine stop relay / Variable air intake control system / Throttle position (TP) sensor / Fuel pressure regulator / Engine control module ECM / Emission control system labels / Crankcase breather system / Evaporative emission control system / Pulse secondary air supply system PAIR / Catalytic converter and oxygen sensors / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Stator coil and left crankcase cover / Flywheel / Ignition system / Electric starting system / Starter relay switch / Clutch diode / Lighting system / Combination meter / Tachometer test / Speedometer/speed sensor / ECT thermosensor / Fuel level sensor / Headlight relay / Turn signal relay / Horn / Switches / Fuses / Wiring diagrams / Specifications
CHAPTER NINE / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Water pump / Specifications
CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN
Front rear wheel / Front hub / Rear axle / Brake disc / Bearing holder / Sprocket / Drive chain / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload check / Steering head bearing races / Specifications
CHAPTER THIRTEEN / BRAKES
Linked braking system LBS / Brake fluid selection / Brake service / Front brake pads / Brake calipers / Secondary master cylinder / Front master cylinder / Rear master cylinder / Proportional control valve / Delay valve / Brake hose replacement / Brake disc / Rear brake pedal / Brake fluid draining / Flushing the brake system / Bleeding the system / Specifications
CHAPTER FOURTEEN / BODY PANELS AND EXHAUST SYSTEM
Seat stopper / Seat / Rear fairing / Side fairings / Mirrors / Windshield / Upper fairing / Front fender / Seat rail/rear fender / Exhaust system / Specifications
INDEX
WIRING DIAGRAM
Materials
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Dimensions
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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Don't take our word for it...
Testimonial
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Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
Testimonial
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