CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Reference to location / Service hints / Safety first / Torque specifications / Parts replacement / Lubricants / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Emergency troubleshooting / Troubleshooting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Clutch / Transmission / Ignition system / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Maintenance service intervals schedule/ Fuel and lubricants / Transmission and component lubrication / Valve clearance / Engine oil and filter change / Engine tune-up / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head / Cylinder / Piston and piston rings / Exhaust valve system / Subexhaust valves and flap valve / Exhaust valve linkage / Exhaust valve governor and linkage / Exhaust valve operation check / Reed valves / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Specifications
CHAPTER SIX / CLUTCH AND GEARCASE LINKAGE
Clutch cover / Right crankcase cover / Clutch / Gearcase linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Service notes / Transmission operation / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Keihin carburetor / Mikuni carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Throttle cable replacement / Air filter housing / Fuel tank / Fuel valve and filter / Specifications
CHAPTER NINE / IGNITION SYSTEM
Alternator cover / Flywheel / Stator / Ignition system testing / Ignition control module / Ignition coil / Exciter coil / Ignition pulse generator / Power jet system / Engine stop switch / Ignition timing / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiator / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Pro-link suspension system / Shock absorber / Shock linkage / Swing arm / Swing arm service / Rear suspension adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator shrouds / Subframe / Specifications
INDEX
WIRING DIAGRAMS
Materials
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Dimensions
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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Don't take our word for it...
Testimonial
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Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
Testimonial
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