• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

CR250R (1988-1991)
CR500R (1988-2001)

This Honda Motorcycle Manual is 328 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Reference to location / Service hints / Special tips / Safety first / Torque specifications / Parts replacement / Lubricants / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Expendable supplies / Mechanic's tips

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Emergency troubleshooting / Troubleshooting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Clutch / Transmission / Ignition system / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Periodic lubrication / Transmission/clutch oil change / Fork oil change / Drive chain lubrication / Periodic maintenance / Drive chain lubrication and adjustment / Clutch adjustment / Throttle adjustment / Air filter service / Fuel line inspection / Cooling system inspection / Coolant change / Tune-up / Spark plug / Ignition timing / Carburetor adjustment / Carbon removal / Specifications

CHAPTER FOUR / ENGINE
Engine operating principles / Engine lubrication / Servicing engine in frame / Engine removal/installation / Cylinder head / Cylinder / Engine decarbonizing / Exhaust valve decarbonization / Reed valve assembly / Piston, piston pin and piston rings / Right crankcase cover / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter/idler gear / Break-in procedure / Specifications

CHAPTER FIVE / CLUTCH AND TRANSIMISSION
Clutch / Clutch inspection / Clutch cable / External shift mechanism / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor body / Carburetor adjustments / Optional Honda carburetor components / Throttle cable / Fuel shutoff valve and filter / Fuel tank / Fuel tank repair / Fuel filter / Exhaust system / HPP system (CR250R) / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Alternator / Ignition system / CDI unit / Pulse generator / Ignition coil / Ignition timing / Engine kill switch / Specifications

CHAPTER EIGHT / LIQUID COOLING SYSTEM
Safety precautions / Cooling system check / Water pump (water seal and oil seal inspection) / Radiators / Water pump / Coolant hoses / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel spokes / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Front fork adjustment / Specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Drive chain / Swing arm / Pro-Link system / Shock absorber / Pivot arm assembly / Pivot arm and shock link needle bearing replacement / Sub-frame / Specifications

CHAPTER ELEVEN / BRAKES
Hydraulic disc brake / Draining brake fluid / Front master cylinder / Rear master cylinder / Brake pad replacement / Front caliper / Rear caliper / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal assembly / Specifications

SUPPLEMENT / 1992-2001 CR500R SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Right crankcase cover / Primary drive gear / 5-speed transmission and internal shift mechanism / Throttle cable / Front wheel (1992-on) / Front hub / Wheel spokes / Handlebar / Steering head / Front forks / Front fork adjustment / Swing arm / Shock absorber / Pivot arm assembly / Front master cylinder / Front brake hose replacement

INDEX

WIRING DIAGRAMS

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelCLYMER HONDA CR250 1988-1991 - CR500R 1988-2001
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4323
ITL ID252-M4323

Dimensions & Physical

Weight 1.411 lbs
Length10.25
Width7
Thickness0.75

Vehicle Fitment

Total Applications16
Applications HONDA CR250R 1988HONDA CR250R 1989HONDA CR250R 1990HONDA CR250R 1991HONDA CR500R 1988HONDA CR500R 1990HONDA CR500R 1991HONDA CR500R 1992HONDA CR500R 1994HONDA CR500R 1995HONDA CR500R 1996HONDA CR500R 1997HONDA CR500R 1998HONDA CR500R 1999HONDA CR500R 2000HONDA CR500R 2001
Makes HONDA
Models CR250RCR500R
Years 1988198919901991199219941995199619971998199920002001

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