• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

FLSTF /FLSTFI Fat Boy (2000-2005)
FLSTFI Fat Boy 15th Anniversary Edition (2005)
FXST/FXSTI Softail Standard (2000-2005)
FXSTD / FXSTDI Softail Deuce (2000-2005)
FLSTN / FLSTNI Softail Deluxe (2005)
FLSTSC / FLSTSCI Softail Springer Classic (2005)
FLSTS/FLSTSI Heritage Springer (2000-2004)
FLSTC / FLSTCI Heritage Softail Classic (2000-2005)
FXSTB / FXSTBI Night Train (2000-2005)
FXSTS / FXSTSI Springer Softail (2000-2005)
FXSTDSE2 Screamin’ Eagle Deuce (2004)
FLSTFSE Screamin’ Eagle Fat Boy (2005)

This Harley-Davidson Motorcycle Manual is 640 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system (carbureted models) / Ignition system (fuel-injected models) / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Ignition service / Carburetor adjustments / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counter balancer assembly / Engine break-in

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch assembly / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase housing / Starter jackshaft / Clutch cable replacement

CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / Transmission clutch release mechanism cover / Transmission drive sprocket / Transmission case

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Electronic fuel injection / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Throttle and idle cables / Fuel tank console / Fuel hose and clamps / Fuel tank / Fuel tank inspection / Fuel pump and fuel filter / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Electrical panel / Turn signal module / Turn signal module and turn signal/security module / Speedometer speed sensor / Starter relay switch replacement / Speedometer and indicator lights / Fuses / Circuit breaker / Electrical connector service / Wiring diagrams

CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout

CHAPTER TEN AND ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK AND SPRINGER FORK)
Springer service precautions / Handlebar and risers / Shock absorber / Fork rockers / Springer fork / Rigid fork / Steering stem / Steering play adjustment

CHAPTER TWELVE / REAR SUSPENSION
Spring preload adjustment / Shock absorbers / Rear swing arm

CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Brake reaction link / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal

CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender inner panel / Rear fender / Windshield / Saddlebags / Footboards and footrests / Jiffy stand

SUPPLEMENT / 2004-2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Tune-up / Engine / Rocker arms and pushrods / Cylinder head / Valve and valve components (2005 models–except FXSTDSE2 and FLSTFSE models) / Pistons and piston rings / Crankcase and crankshaft / Counter balancer assembly (FLSTFSE models) / Clutch assembly (all 2005 models) / Clutch assembly (FXSTDSE2 and FLSTFSE models) / Clutch release bearing and pushrod (FXSTDSE2 and FLSTFSE models) / Clutch service (FXSTDSE2 and FLSTFSE models) / Clutch master cylinder (FXSTDSE2 and FLSTFSE models) / Clutch release mechanism (FXSTDSE2 and FLSTFSE models) / Clutch hydraulic hose replacement (FXSTDSE2 and FLSTFSE models) / Clutch system flushing (FXSTDSE2 and FLSTFSE models) / Clutch system bleeding (FXSTDSE2 and FLSTFSE models) / Shifter assembly (FXSTDSE2 and FLSTFSE models) / External shift mechanism (FXSTDSE2 and FLSTFSE models) / Transmission side door and transmission shaft assemblies (FXSTDSE2 and FLSTFSE models) / Air filter backplate (FXSTDSE2, FLSTFSE and FLSTFI-15th anniversary) / Fuel tank console (FLSTFSE models) / Fuel tank gauge / Starting system / Voltage regulator (FXSTDSE2 and FLSTFSE models) / Lighting system / Switches / Speedometer and indicator lights (FLSTFSE models) / Tachometer (FXSTDSE2 and FLSTFSE models) / Front wheel / Rear wheel (FXSTDSE2 and FLSTFSE models) / Front and rear hubs (FXSTDSE2 and FLSTFSE models) / Driven sprocket assembly (FXSTDSE2 models) / Handlebars and risers (FXSTDSE2 and FLSTFSE models) / Front fork / Steering play adjustment / Rear swing arm removal/installation (FXSTDSE2 and FLSTFSE models) / Front brake pad replacement (FLSTSC) / Rear brake pad replacement (FXSTDSE2 and FLSTFSE models) / Brake hose and line replacement (FXSTDSE2 and FLSTFSE models) / Brake disc (FXSTDSE2 and FLSTFSE models) / Seat / Front fender / Rear fender / Footboards and footrests / Front spoiler and frame side covers

INDEX

COLOR WIRING DIAGRAMS

Materials

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Dimensions

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Care Instructions

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Product Specifications

General Information

Brandclymer
LabelCLYMER HARLEY-DAVIDSON FLS/FXS 88 AND 103B 00-05
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4232
ITL ID252-M4232

Dimensions & Physical

Weight 3.086 lbs
Length11
Width8.25
Thickness1.25

Vehicle Fitment

Total Applications66
Applications HARLEY-DAVIDSON FLSTC HERITAGE CLASSIC 2000HARLEY-DAVIDSON FLSTC HERITAGE CLASSIC 2001HARLEY-DAVIDSON FLSTC HERITAGE CLASSIC 2002HARLEY-DAVIDSON FLSTC HERITAGE CLASSIC 2003HARLEY-DAVIDSON FLSTC HERITAGE CLASSIC 2004HARLEY-DAVIDSON FLSTC HERITAGE CLASSIC 2005HARLEY-DAVIDSON FLSTCI HERITAGE CLASSIC 2001HARLEY-DAVIDSON FLSTCI HERITAGE CLASSIC 2002HARLEY-DAVIDSON FLSTCI HERITAGE CLASSIC 2003HARLEY-DAVIDSON FLSTCI HERITAGE CLASSIC 2004HARLEY-DAVIDSON FLSTCI HERITAGE CLASSIC 2005HARLEY-DAVIDSON FLSTCI HERITAGE CLASSIC 2006HARLEY-DAVIDSON FLSTF FATBOY 2000HARLEY-DAVIDSON FLSTF FATBOY 2001HARLEY-DAVIDSON FLSTF FATBOY 2002HARLEY-DAVIDSON FLSTF FATBOY 2003HARLEY-DAVIDSON FLSTF FATBOY 2004HARLEY-DAVIDSON FLSTF FATBOY 2005HARLEY-DAVIDSON FLSTFI FATBOY 2001HARLEY-DAVIDSON FLSTFI FATBOY 2002HARLEY-DAVIDSON FLSTFI FATBOY 2003HARLEY-DAVIDSON FLSTFI FATBOY 2004HARLEY-DAVIDSON FLSTFI FATBOY 2005HARLEY-DAVIDSON FLSTFSE SCREAMIN' EAGLE FAT BOY 2005HARLEY-DAVIDSON FLSTN SOFTAIL DELUXE 2005HARLEY-DAVIDSON FLSTNI SOFTAIL DELUXE 2005HARLEY-DAVIDSON FLSTS HERITAGE SPRINGER 2000HARLEY-DAVIDSON FLSTSI HERITAGE SPRINGER 2001HARLEY-DAVIDSON FLSTSI HERITAGE SPRINGER 2002HARLEY-DAVIDSON FLSTSI HERITAGE SPRINGER 2003HARLEY-DAVIDSON FXST SOFTAIL STANDARD 2000HARLEY-DAVIDSON FXSTB NIGHT TRAIN 2000HARLEY-DAVIDSON FXSTB NIGHT TRAIN 2001HARLEY-DAVIDSON FXSTB NIGHT TRAIN 2002HARLEY-DAVIDSON FXSTB NIGHT TRAIN 2003HARLEY-DAVIDSON FXSTB NIGHT TRAIN 2004HARLEY-DAVIDSON FXSTB NIGHT TRAIN 2005HARLEY-DAVIDSON FXSTBI NIGHT TRAIN 2001HARLEY-DAVIDSON FXSTBI NIGHT TRAIN 2002HARLEY-DAVIDSON FXSTBI NIGHT TRAIN 2003HARLEY-DAVIDSON FXSTBI NIGHT TRAIN 2004HARLEY-DAVIDSON FXSTBI NIGHT TRAIN 2005HARLEY-DAVIDSON FXSTD DEUCE 2000HARLEY-DAVIDSON FXSTD DEUCE 2001HARLEY-DAVIDSON FXSTD DEUCE 2002HARLEY-DAVIDSON FXSTD DEUCE 2003HARLEY-DAVIDSON FXSTD DEUCE 2004HARLEY-DAVIDSON FXSTD DEUCE 2005HARLEY-DAVIDSON FXSTDI DEUCE 2001HARLEY-DAVIDSON FXSTDI DEUCE 2002HARLEY-DAVIDSON FXSTDI DEUCE 2003HARLEY-DAVIDSON FXSTDI DEUCE 2004HARLEY-DAVIDSON FXSTDI DEUCE 2005HARLEY-DAVIDSON FXSTDSE2 SCREAMIN' EAGLE DEUCE 2004HARLEY-DAVIDSON FXSTI SOFTAIL STANDARD 2001HARLEY-DAVIDSON FXSTI SOFTAIL STANDARD 2002HARLEY-DAVIDSON FXSTI SOFTAIL STANDARD 2003HARLEY-DAVIDSON FXSTI SOFTAIL STANDARD 2004HARLEY-DAVIDSON FXSTI SOFTAIL STANDARD 2005HARLEY-DAVIDSON FXSTS SPRINGER 2000HARLEY-DAVIDSON FXSTS SPRINGER 2001HARLEY-DAVIDSON FXSTS SPRINGER 2002HARLEY-DAVIDSON FXSTS SPRINGER 2003HARLEY-DAVIDSON FXSTS SPRINGER 2004HARLEY-DAVIDSON FXSTS SPRINGER 2005HARLEY-DAVIDSON FXSTSI SPRINGER 2001
Makes HARLEY-DAVIDSON
Models FLSTC HERITAGE CLASSICFLSTCI HERITAGE CLASSICFLSTF FATBOYFLSTFI FATBOYFLSTFSE SCREAMIN' EAGLE FAT BOYFLSTN SOFTAIL DELUXEFLSTNI SOFTAIL DELUXEFLSTS HERITAGE SPRINGERFLSTSI HERITAGE SPRINGERFXST SOFTAIL STANDARDFXSTB NIGHT TRAINFXSTBI NIGHT TRAINFXSTD DEUCEFXSTDI DEUCEFXSTDSE2 SCREAMIN' EAGLE DEUCEFXSTI SOFTAIL STANDARDFXSTS SPRINGERFXSTSI SPRINGER
Years 2000200120022003200420052006

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  • ACHIEVING

    4.8

    average rating

  • With

    95%

    positive reviews

  • LESS THAN

    3%

    return rate

Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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