• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODEL COVERED:

ZG1000 Concours / GTR1000 (1986-2006)

This Kawasaki Concours Manuals is 464 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Fuel system / Gearshift linkage / Transmission / Final drive / Electrical testing / Charging system / Ignition system / Starting system / Cooling system / Front suspension and steering / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule intervals / Spark plugs / Engine compression test / Ignition timing / Valve clearance / Engine oil and filter / Air filter / Throttle and choke cable / General lubrication / Emission control system / Specifications

CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / Cylinder head cover / Cam chain tensioner / Camshaft / Cam chain and chain guides / Rocker arm assembly / Cylinder head / Valves and valve components / Cylinder block / Pistons / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Alternator chain assembly / Starter clutch and alternator shaft / Oil cooler / Oil pan / Oil pump / Oil pressure switch / Crankcase / Crankshaft / Connecting rods / Balancer / Specifications

CHAPTER SIX / CLUTCH
Clutch system bleeding and draining / Clutch cover / Clutch master cylinder / Clutch slave cylinder / Clutch hose / Specifications

CHAPTER SEVEN / TRANSMISSION, BEVEL GEARCASE AND SHIFT MECHANISM
Shift pedal / Shift pedal bracket / External shift mechanism / Internal shift mechanism / Bevel gear assembly / Specifications

CHAPTER EIGHT / AIR/FUEL, EMISSION AND EXHAUST SYSTEM
Fuel tank / Fuel level sensor / Fuel valve / Air filter housing / Secondary air system / Evaporative emission control system / Carburetor / Throttle cable / Exhaust system / Specification

CHAPTER NINE / ELECTRICAL SYSTEM
Battery terminal / Charging system / Alternator / Ignition system / Starting system / Lighting system / Meter assembly / Gauges / Wiring and connectors / Switches / Junction box / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Hose clamps / Flushing the system / Water pump / Thermostat assembly / Coolant temperature sensor / Coolant reservoir / Coolant manifold / Radiator / Cooling fan motor / Fan switch / Radiator bracket / Specifications

CHAPTER ELEVEN / WHEELS AND TIRES
Bike stand / Brake rotor protection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tire repairs / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebars / Handlebar left grip replacement / Steering head / Lower bearing replacement / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Rear suspension linkage / Swing arm / Driveshaft / Final gearcase / Specifications

CHAPTER FOURTEEN / BRAKES
Bleeding and draining brake fluid / Brake pads / Front rear brake calipers / Front rear brake master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose replacement / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Side covers / Footpegs / Lower fairing / Middle fairing / Front fairing / Fairing bracket / Tail cover / Front fender / Rear fender / Seat / Tool box / Rear frame

INDEX

COLOR WIRING DIAGRAMS
 

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Product Specifications

General Information

Brandclymer
LabelCLYMER MANUALS KAWASAKI ZG1000 CONCOURS 1986-2006
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM4092
ITL ID252-M4092

Dimensions & Physical

Weight 1.852 lbs
Length10.25
Width7
Thickness0.75

Vehicle Fitment

Total Applications19
Applications KAWASAKI ZG1000-A CONCOURS 1986KAWASAKI ZG1000-A CONCOURS 1987KAWASAKI ZG1000-A CONCOURS 1988KAWASAKI ZG1000-A CONCOURS 1989KAWASAKI ZG1000-A CONCOURS 1990KAWASAKI ZG1000-A CONCOURS 1991KAWASAKI ZG1000-A CONCOURS 1992KAWASAKI ZG1000-A CONCOURS 1993KAWASAKI ZG1000-A CONCOURS 1994KAWASAKI ZG1000-A CONCOURS 1995KAWASAKI ZG1000-A CONCOURS 1996KAWASAKI ZG1000-A CONCOURS 1997KAWASAKI ZG1000-A CONCOURS 1998KAWASAKI ZG1000-A CONCOURS 1999KAWASAKI ZG1000-A CONCOURS 2000KAWASAKI ZG1000-A CONCOURS 2001KAWASAKI ZG1000-A CONCOURS 2002KAWASAKI ZG1000-A CONCOURS 2003KAWASAKI ZG1000-A CONCOURS 2004
Makes KAWASAKI
Models ZG1000-A CONCOURS
Years 1986198719881989199019911992199319941995199619971998199920002001200220032004

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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