CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Bike stand / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specification
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Cylinder head / Cylinder and piston / Preignition / Detonation / Engine noises / Engine leak down test / Fuel system / Clutch / External shift mechanism and transmission / Kickstarter / Electrical testing / Lighting system / Electric starter / Charging system / Ignition system / Throttle position sensor / Front suspension and steering / Rear suspension / Frame noise / Brakes / Specification
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule intervals / Pre-ride inspection / Engine oil and filter / Air filter / Ignition timing / Spark plug / Engine compression check / Engine top end inspection / Valve clearance / Flywheel nut / Engine break-in / Specifications
CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cam chain and guides / Cylinder head / Valve lifters and shims / Valves / Cylinder / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine removal and installation / Crankcase / Crankcase seal and bearing replacement / Oil pump drive gear pivot shaft / Crankshaft / Specifications
CHAPTER SIX / CLUTCH, OIL PUMP, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Torque specifications / Right crankcase cover / Clutch cover / Clutch push lever / Balancer and primary drive gears / Oil pump / Kickstarter and kick idle gear / External shift mechanism / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Mainshaft / Countershaft / Inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Float height adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Hot start cable / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Left crankcase cover / Flywheel and stator / Stator coils / Stator coil / Flywheel and starter clutch / Ignition coil / Ignition coil / Capacitor discharge ignition unit CDI / Ignition component testing / Ignition timing / Throttle position sensor / Lighting system / Lighting system testing / Voltage regulator / Battery / Charging system / Starter / Starter relay switch / Starting circuit cut-off relay / Diode / Switches / Fuse / Specifications
CHAPTER TEN / COOLING SYSTEM
Inspection / Water pump seal inspection / Pressure test / Radiator / Radiator pipe / Coolant reserve tank / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front rear wheel / Front rear hubs / Wheel service / Drive chain / Sprocket replacement / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Grips / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork oil change and oil level adjustment / Fork adjustment / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator shrouds / Front fender / Rear fender / Footpegs / Subframe / Odometer / Sidestand / Specifications
INDEX
WIRING DIAGRAMS
Materials
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Dimensions
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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Don't take our word for it...
Testimonial
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Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
Testimonial
Include a review of the product or collection left by a customer. Or perhaps it's a review of your store as whole.
Jane Doe
Director, Company name
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