CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / VIN numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage / Transmission / Final drive / Carburetor / Fuel pump (1985-1992 models) / Fuel pump (1993-on models) / V-Boost troubleshooting / Electrical test equipment / Basic electrical test procedures / Electrical system / Front suspension and steering / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Oil type / Grease type / Maintenance intervals / Cylinder numbering and firing order / Periodic lubrication / Battery / Tune-up / Air filter / Spark plugs / Engine compression test / Ignition timing / Valve clearance / Fuel system / Throttle cable / Emissions control systems / Brakes / Shift pedal adjustment / Clutch / Cooling system / Steering head bearings / Front suspension / Rear suspension / Tires and wheels / Fasteners
CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / Cylinder head covers / Camshafts / Cam sprocket / Cylinder heads / Valves and valve components /
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in the frame / Engine removal and installation / Crankcase breather cover / Alternator cover / Stator and pickup coils / Flywheel / Starter clutch / Starter gears / Oil pan / Oil pump / Main oil gallery / Piston/connecting rod assembly / Pistons and piston rings / Crankcase / Crankshaft and cam chain / Balancer shaft / Break-in
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch bleeding and draining / Clutch cover / Master and slave cylinder / External shift mechanism / Hose replacement
CHAPTER EIGHT / AIR/FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank / Fuel filter / Fuel pump / Fuel pump relay / Fuel pump testing / Air box / Carburetor operation / Carburetor / Carburetor cleaning and inspection / Carburetor adjustments / Throttle cable / Throttle cable adjustment / V-Boost assembly / V-Boost servomotor / V-Boost control unit / V-Boost adjustment / V-Boost testing / Evaporative emission control system / Exhaust system
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical connectors / Battery terminal / Frame neck / Electrical bracket / Charging system / Stator / Voltage regulator/rectifier / Ignition system / Ignition coil / Pickup coil / Spark plug cap / Diode / Pressure sensor / Ignitor unit / Ignition timing / Starting system / Starter / Starter relay / Starting circuit cutoff relay / Lighting system / Headlight / Meter assembly / Taillight / Signal system / Brake light / Turn signals / Flasher relay / Horn / Indicator lights / Switches / Wiring connectors / Fuses
CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system check / Water pump / Thermostat housing and drain cock assembly / Coolant reservoir / Coolant manifold / Radiator / Fan assembly / Thermoswitch / Temperature sender
CHAPTER ELEVEN / WHEELS AND TIRES
Motorcycle stand / Brake rotor protection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tire repair / Tire changing
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebar / Steering head / Steering head bearing races / Lower bearing inner race replacement
CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Swing arm / Final gearcase
CHAPTER FIFTEEN / BODY
Top cover / Front side cover / Side cover / Rider footpeg / Passenger footpeg / Rider seat / Passenger seat / Front fender / Rear fender
INDEX
COLOR WIRING DIAGRAMS
Materials
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Dimensions
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Care Instructions
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Shopping Safely
At our Shopify store, we prioritize your safety and security. Here's how we ensure a secure shopping experience:
1. Secure Transactions: We use advanced encryption to protect your personal and payment information, ensuring it is safely transmitted and safeguarded.
2. Trusted Payment Gateways: Our store integrates with trusted payment gateways, ensuring your transactions are processed securely and efficiently.
3. Data Privacy: Your privacy is our top priority. We follow strict data protection policies to keep your personal information confidential and secure.
4. Secure Platform: Shopify provides robust security features and continuous monitoring against vulnerabilities, ensuring a safe shopping environment.
5. Verified Merchants: We are a verified merchant on Shopify, committed to providing authentic and high-quality products.
6. Transparent Policies: Our clear return, refund, and shipping policies provide peace of mind, knowing we stand behind our products.
7. Customer Support: Our dedicated customer support team is ready to assist with any concerns or questions you may have.
Shop confidently at our Shopify store, where your safety and satisfaction are our top priorities.
Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.
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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.
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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.
Any questions?
Text us anytime at 519-872-9088 with any questions and we will be happy to help!
Does it come with a warranty?
most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.
What happens if what i ordered does not fit?
If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.
How fast is shipping?
most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.
What's the returns policy?
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Testimonial
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Jane Doe
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