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MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

TC125 (Through 1976)
TM125 (1974-1975)
TS125 (Through 1979)
TC185 (1974-1976)
TS185 (Through 1981)
RL250 (1974-1975)
TM250 (1972-1975)
TS250 (Through 1974, 1980-1981)
TM400 (Through 1975)
TS400 (1972-1976)

Does not include wiring diagrams.

This vintage Suzuki motorcycle manual is 136 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement

CHAPTER TWO / TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION
Engine tune-up / Spark plugs / Breaker points / Ignition timing (magneto ignition) / Ignition timing (electronic ignition) / Air cleaner service / Carburetor adjustment / Idle Mixture Adjustment / Speed range adjsutment / Transmission oil / Front forks / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and tires / Steering head bearings / Swing arm

CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Two-stroke pressure testing / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems / Lighting problems / Troubleshooting guide

CHAPTER FOUR / ENGINE, TRANSMISSION, AND CLUTCH
Engine principles / Engine lubrication / Preparation for engine disassembly / Engine removal/installation / Cylinder and cylinder head / Piston pin, piston, and piston rings / Clutch / Primary pinion / Kickstarter / Shifter mechanism / Crankcase / Transmission / Crankshaft / Oil seals / Bearings

CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor components / Miscellaneous carburetor problems / Fuel tank

CHAPTER SIX / ELECTRICAL SYSTEM
Flywheel magneto / Magneto troubleshooting and service / PEI ignition system / Rectifier / Battery / Lights / Horn / Fuse / Switches

CHAPTER SEVEN / CHASSIS, SUSPENSION, AND STEERING
Frame / Handlebar / Front fork / Steering stem / Drive chain / Wheels and tires / Brakes / Shock absorbers / Swinging arm

APPENDIX / SPECIFICATIONS

SUPPLEMENT / 1977 AND LATER SERVICE INFORMATION

Tune-up / Transmission and front forks / Reed valve assembly / Carburetor

SUPPLEMENT FOR UNITED KINGDOM

INDEX

 




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Product Specifications

General Information

Brandclymer
Label@SUZ 125-400CC SINGLES 64-81
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM369
ITL ID252-M369

Dimensions & Physical

Weight 0 lbs
Length0
Width0
Thickness0

Vehicle Fitment

Total Applications10
Applications SUZUKI TS125 1977SUZUKI TS125 1978SUZUKI TS125 1979SUZUKI TS185 1977SUZUKI TS185 1978SUZUKI TS185 1979SUZUKI TS185 1980SUZUKI TS185 1981SUZUKI TS250 1980SUZUKI TS250 1981
Makes SUZUKI
Models TS125TS185TS250
Years 19771978197919801981

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Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

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Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

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most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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