• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

SV650 (1999-2008)
SV650S (1999-2007)
SV650SF (2008-2009)

This Suzuki SV650 manual is 560 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Decimal place values / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine will not start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Periodic maintenance / Drive chain lubrication / Swing arm bearing lubrication / Shock linkage lubrication / Air filter cleaning / Drive chain adjustment / Throttle adjustment / Brake fluid change / Clutch lever free play adjustment / Non-scheduled maintenance / Coolant change / Steering head adjustment check / Engine tune-up / Valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carb idle adjustment / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head covers / Camshaft / Cam chain tensioner and guides / Cam chains / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Starter clutch and gears / Primary and water pump drive gears / Cam chain sprockets / Crankcase / Crankshaft / Connecting rods / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement / External gearshift mechanism / Clutch / Clutch release mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Charging system / Voltage regulator/rectifier / Alternator / Electronic ignition system / Starting system / Lighting system / Switches / Relays / Instrument panels / Horn / Cooling system / Fuses / Wiring and connectors / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Hoses and hose clamps / Cooling system reservoir / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Cooling fan switch / Coolant temperature switch / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front wheel hub / Rear wheel hub / Wheel balance / Tire safety / Tire changing / Tire repairs / Drive chain / Sprockets / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake services / Front brake pads / Front caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Side covers / Seats / Front fender / Fairing windshield (SV650S models) / Fairing (SV650S models) / Rear frame cover / Sidestand / Specifications

INDEX

COLOR WIRING DIAGRAMS

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelSUZUKI SV650 1999-2009
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM361
ITL ID252-M361

Dimensions & Physical

Weight 2.161 lbs
Length10.25
Width7
Thickness1

Vehicle Fitment

Total Applications15
Applications SUZUKI SV650 2004SUZUKI SV650 2005SUZUKI SV650 2006SUZUKI SV650 2007SUZUKI SV650S 1999SUZUKI SV650S 2000SUZUKI SV650S 2001SUZUKI SV650S 2002SUZUKI SV650S 2003SUZUKI SV650S 2004SUZUKI SV650S 2005SUZUKI SV650S 2006SUZUKI SV650S 2007SUZUKI SV650S 2008SUZUKI SV650S 2009
Makes SUZUKI
Models SV650SV650S
Years 19992000200120022003200420052006200720082009

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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