• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

KZ650B (1977-1983)
KZ650C Custom (1977-1983)
KZ650D SR (1977-1983)
KZ650E LTD (1977-1983)
KZ650F (1977-1983)
KZ650H (1977-1983)

This Kawasaki KZ650 Manual is 320 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Starter / Charging system / Engine / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Fuses / Wiring / Front suspension and steering / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Drive chain lubrication / Contact breaker points lubrication / Periodic maintenance / Drive chain cleaning and lubrication / Clutch adjustment / Camshaft chain tensioner adjustment / Fuel system cleaning / Fuel shut off valve / Air filter / Tune-up / Valve clearance measurement and adjustment / Spark plugs / Breaker point inspection and cleaning / Contact breaker points gap / Ignition timing / Initial carburetor mechanical synchronization / Carburetor idle speed lubrication / Carburetor final synchronization Storage / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / Cylinder head / Valve and valve components / Camshaft / Camshaft chain / Cylinder / Pistons and connecting rods / Piston rings / Ignition advance mechanism / Alternator / Oil pump / Oil pressure relief valve / Secondary shaft and starter motor clutch / Crankcase / Crankshaft / Kickstarter / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch release mechanism / Clutch cable / Drive sprocket / Shifting mechanism (external) / Transmission / Gearshift drum and forks / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Exhaust system / Air injection system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator (1977) / Rectifier (1977) / Voltage regulator/rectifier (1978 and later) / Ignition system / Ignition coil / Ignition advance mechanism / Spark plugs / Starting system / Lighting system / Horn / Fuses / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Sprocket assembly / Drive chain / Rear swing arm / Shock absorbers / Specifications

CHAPTER TEN / BRAKES
Front disc brakes / Front brake pad replacement / Front calipers / Front brake hose replacement / Rear drum brake (Model B) / Rear disc brake (Models C and D) / Rear master cylinder / Rear brake pad replacement (Model D) / Rear caliper (Models C and D) / Brake disc (front and rear) / Bleeding the system / Specifications

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Centerstand / Frame / Specifications

SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Materials

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Care Instructions

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Product Specifications

General Information

Brandclymer
Label@KAWASAKI KZ650 1977-1983
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM358
ITL ID252-M358

Dimensions & Physical

Weight 1.543 lbs
Length7
Width10
Thickness1

Vehicle Fitment

Total Applications13
Applications KAWASAKI KZ650 1977KAWASAKI KZ650-B 1977KAWASAKI KZ650-B 1978KAWASAKI KZ650-B 1979KAWASAKI KZ650-C CUSTOM 1977KAWASAKI KZ650-C CUSTOM 1978KAWASAKI KZ650-C CUSTOM 1979KAWASAKI KZ650-D SR 1978KAWASAKI KZ650-D SR 1979KAWASAKI KZ650-F 1980KAWASAKI KZ650-H CSR 1981KAWASAKI KZ650-H CSR 1982KAWASAKI KZ650-H CSR 1983
Makes KAWASAKI
Models KZ650KZ650-BKZ650-C CUSTOMKZ650-D SRKZ650-FKZ650-H CSR
Years 1977197819791980198119821983

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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