• MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

MOTORCYCLE SERVICE MANUAL

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MODELS COVERED:

KZ400A, S (U.S.) (1974-1978)
KZ400B (U.S.) (1978-1980)
KZ400B (Canada) (1978-1980)
KZ400B (Europe) (1978-1980)
KZ400C (U.S.) (1978)
KZ400G (U.S.) (1980-1981)
KZ400G (Canada) (1980-1981)
KZ400G (Europe ) (1980-1981)
KZ400H (U.S.) (1979-1981)
KZ400H (Canada) (1979-1981)
KZ400H (Europe) (1979-1981)
KZ400A, D (U.S.) (1980-1983)
KZ400A, D (Canada) (1980-1983)
KZ440B (U.S.) (1980-1981)
KZ440B (Canada) (1980-1981)
KZ440C (Canada) (1981)
KZ440G (U.S.) (1982-1983)
KZ440G (Canada) (1982-1983)
KZ440H (Europe) (1982-1983)
Z440A, C, D (Europe) (1980-1983)
EN450A (1985-1990)
EN500A (1990-1995)983

This Kawasaki Motorcycle Manual is 392 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanic’s tips / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE KZ400 AND KZ440
Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications

CHAPTER FIVE / ENGINE 1985-ON
Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY CHAIN
Clutch and primary chain / Specifications

CHAPTER SEVEN / TRANSMISSION
Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Carburetor adjustment / Emission control / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Breaker point ignition / Transistorized ignition / Transistorized ignition / Electric starter / Lighting system / Switches / Horn / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tire changing / Tire repairs / Steering head / Front fork / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Rear wheel coupling / Drive chain / Wheel balancing / Tire changing / Drive belt and pulleys / Rear swing arm / Shock absorbers / Specifications

CHAPTER THIRTEEN / BRAKES
Front disc brakes / Front brake pad / Front caliper / Master cylinder / Front brake hose / Front brake disc / Drum brakes / Bleeding the system / Specifications

SUPPLEMENT / EN500 SERVICE INFORMATION

Materials

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Care Instructions

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MOTORCYCLE SERVICE MANUAL

$71.99

Product Specifications

General Information

Brandclymer
LabelKAW KZ400/Z440 EN450/500 74-95
Universemoto
Categorymanuel_d_entretien
Supplier Part #CM355
ITL ID252-M355

Dimensions & Physical

Weight 1.543 lbs
Length7
Width10
Thickness1

Vehicle Fitment

Total Applications23
Applications KAWASAKI EN450-A 454 LTD 1985KAWASAKI EN450-A 454 LTD 1986KAWASAKI EN450-A 454 LTD 1987KAWASAKI EN450-A 454 LTD 1988KAWASAKI EN450-A 454 LTD 1989KAWASAKI EN450-A 454 LTD 1990KAWASAKI EN500-A VULCAN 1991KAWASAKI EN500-A VULCAN 1992KAWASAKI EN500-A VULCAN 1993KAWASAKI EN500-A VULCAN 1994KAWASAKI EN500-A VULCAN 1995KAWASAKI KZ400-B 1978KAWASAKI KZ400-B 1979KAWASAKI KZ400-C 1978KAWASAKI KZ400-H LTD 1979KAWASAKI KZ400-S 1975KAWASAKI KZ400-S 1976KAWASAKI KZ400-S 1977KAWASAKI KZ440-C 1981KAWASAKI KZ440-D LTD 1981KAWASAKI KZ440-D LTD 1982KAWASAKI KZ440-D LTD 1983KAWASAKI KZ440-G BELT 1982
Makes KAWASAKI
Models EN450-A 454 LTDEN500-A VULCANKZ400-BKZ400-CKZ400-H LTDKZ400-SKZ440-CKZ440-D LTDKZ440-G BELT
Years 1975197619771978197919811982198319851986198719881989199019911992199319941995

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Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

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We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

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