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IMPROVED FLYWHEEL (POLARIS)

IMPROVED FLYWHEEL (POLARIS)

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Regular price $265.99
Sale price $265.99 Regular price
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Introducing our newest heavy duty flywheel rotor for Polaris 300, 400 & 500cc ATVs.

Anyone who rides or repairs a Polaris 300, 400 & 500cc ATV's is probably familiar with the flywheel problems common to these models. Most of these bikes will have at least one flywheel failure in their lifetime so far. Low quality epoxy was used on OEM flywheels to secure the magnets to the rotor body. Over time and many heat cycles, the epoxy fails allowing the magnets to come loose and contact the stator, potentially causing catastrophic damage.

For years, service shops & dealerships have offered low cost repairs for Polaris flywheels to save the 400$+ OEM replacement. This sounds like a great idea at first, but there are some serious issues!

The common repair is using JB Weld© Marine Blue Epoxy to reattach the loose original magnets, or to install new ones. Epoxy fixes do repair flywheels in short term, if they are done correctly. However, this kind of repair can easily cause immediate problems, and impact long term reliability of your ATV.



A Heavy Duty Flywheel to the rescue!

New RMSTATOR&trade heavy-duty flywheel rotor for Polaris ATVs is a well-priced solution to problems with the OEM flywheel, and an excellent alternative to all the mechanical troubles you can encounter with a repair.

Features

  • Built to OEM size
    Fits precisely in your ride: install it and forget it.

  • Improved epoxy
    Uses high temperature epoxy that is stronger than OEM, eliminating the possibility of magnet detachment.

  • High grade steel capping
    Prevents harsh additives in motor oil from degrading the epoxy attaching the magnets. Though extremely unlikely, if a magnet did ever come loose, it would remain in the sleeve preventing contact with the stator.

  • Precise balancing
    Eliminates crankshaft vibrations for longer engine longevity

  • Shop with confidence
    All products are tested.

Don't waste time with temporary solutions, and start fixing your ride like a pro!


Why cheap repairs won't work?

Quick stronger epoxy fixes do repair flywheels in short term. It might however impair long term performance and reliability of your ride.

Remaining OEM magnets:
Original magnets remaining can still come loose at any time.

Magnet alignment:
The alignment of magnets around the flywheel is critical for proper stator operation. Even very fine misalignment will reduce stator efficiency significantly.

Magnet spacing:
Excessive epoxy or incorrect magnet spacing around the flywheel can easily affect the flywheel balance. This can cause stator contact or even crankshaft damage.

Incorrect replacement magnets:
The magnetic field strength of new magnets MUST match the originals. Stator failure can occur quickly with stronger magnets and stator output can be decreased significantly using weaker magnets.

Wrong epoxy properties:
Epoxy that is not rated to permanently handle high temperatures and oil immersion can quickly cause a serious failure.

Oil contamination:
Wrong epoxy for the application can also contaminate the crankcase oil, damaging the motor.

All these reasons make us strongly recommend that you replace your broken flywheel with a new 400+ OEM one or our new heavy duty flywheel.

Specifications:

Dimensions:
Exterior Diameter: 178 mm
Interior Diameter: 106 mm
Interior Diameter Center Housing: 24.50 mm
Exterior Diameter Center Housing: 22.50 mm
Thickness (exterior): 44.70 mm
Thickness (interior): 40 mm

Warning:

WARNING!

Our parts is ONLY compatible with the flywheels that have the following codes:

  • FF95
  • 1964K01




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IMPROVED FLYWHEEL (POLARIS)

$265.99

Product Specifications

General Information

Brandrms
LabelFLYWHEEL POL SPORTSMAN 300/400 L 94-03
Universevtt_utv
Categorysysteme_de_charge
Supplier Part #RMS120-102377
ITL ID351-120006

Dimensions & Physical

Weight 6.15 lbs
Length9.5
Width7
Thickness5

Vehicle Fitment

Total Applications44
Applications POLARIS 300 2X4 1994POLARIS 300 2X4 1995POLARIS 300 4X4 1994POLARIS 300 4X4 1995POLARIS 400L 2X4 1994POLARIS 400L 2X4 1995POLARIS 400L 4X4 1994POLARIS BIG BOSS 400L 6X6 1995POLARIS BIG BOSS 400L 6X6 1996POLARIS SCRAMBLER 400 2X4 2000POLARIS SCRAMBLER 400 2X4 2001POLARIS SCRAMBLER 400 2X4 2002POLARIS SCRAMBLER 400 4X4 1995POLARIS SCRAMBLER 400 4X4 1996POLARIS SCRAMBLER 400 4X4 1997POLARIS SCRAMBLER 400 4X4 1998POLARIS SCRAMBLER 400 4X4 1999POLARIS SCRAMBLER 400 4X4 2000POLARIS SPORT 400L 1994POLARIS SPORT 400L 1995POLARIS SPORT 400L 1996POLARIS SPORT 400L 1997POLARIS SPORT 400L 1998POLARIS SPORT 400L 1999POLARIS SPORTSMAN 400 1994POLARIS SPORTSMAN 400 1995POLARIS SPORTSMAN 400 1996POLARIS TRAIL BLAZER 400 2003POLARIS XPLORER 300 1996POLARIS XPLORER 300 1997POLARIS XPLORER 300 1998POLARIS XPLORER 300 1999POLARIS XPLORER 400 1995POLARIS XPLORER 400 1998POLARIS XPLORER 400 1999POLARIS XPLORER 400 2000POLARIS XPLORER 400 2001POLARIS XPLORER 400 2002POLARIS XPRESS 300 1996POLARIS XPRESS 300 1997POLARIS XPRESS 300 1998POLARIS XPRESS 300 1999POLARIS XPRESS 400 1996POLARIS XPRESS 400 1997
Makes POLARIS
Models 300 2X4300 4X4400L 2X4400L 4X4BIG BOSS 400L 6X6SCRAMBLER 400 2X4SCRAMBLER 400 4X4SPORT 400LSPORTSMAN 400TRAIL BLAZER 400XPLORER 300XPLORER 400XPRESS 300XPRESS 400
Years 1994199519961997199819992000200120022003

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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