• FLYWHEEL ROTOR (POLARIS)

FLYWHEEL ROTOR (POLARIS)

FLYWHEEL ROTOR (POLARIS)

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$444.99
$444.99
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Introducing our newest Heavy Duty Flywheel Rotor For Polaris 600 & 700cc ATVs.

Anyone who rides or repairs the Polaris 600 & 700cc ATVs is probably familiar with the flywheel problems common to these models. Most of these bikes will have at least one flywheel failure in their lifetime so far. Low quality epoxy was used on OEM flywheels to secure the magnets to the rotor body. Over time and many heat cycles, the epoxy fails allowing the magnets to come loose and contact the stator, potentially causing catastrophic damage.

For years, service shops & dealerships have offered low cost repairs for Polaris flywheels to save the 400$+ OEM replacement. This sounds like a great idea at first, but there are some serious issues!

The common repair is using JB Weld© Marine Blue Epoxy to reattach the loose original magnets, or to install new ones. Epoxy fixes do repair flywheels in short term, if they are done correctly. However, this kind of repair can easily cause immediate problems, and impact long term reliability of your ATV.



A Heavy Duty Flywheel to the rescue!

New RMSTATOR heavy-duty flywheel rotor for Polaris ATVs is a well-priced solution to problems with the OEM flywheel, and an excellent alternative to all the mechanical troubles you can encounter with a repair.

Features

  • Built to OEM size
    Fits precisely in your ride: install it and forget it.

  • Improved epoxy
    Uses high temperature epoxy that is stronger than OEM, eliminating the possibility of magnet detachment.

  • High grade steel capping
    Prevents harsh additives in motor oil from degrading the epoxy attaching the magnets. Though extremely unlikely, if a magnet did ever come loose, it would remain in the sleeve preventing contact with the stator.

  • Precise balancing
    Eliminates crankshaft vibrations for longer engine longevity.

  • Shop with confidence
    One year warranty. All products are tested.

Don't waste time with temporary solutions, and start fixing your ride like a pro!


Why cheap repairs won't work?

Quick stronger epoxy fixes do repair flywheels in short term. It might however impair long term performance and reliability of your ride.

Remaining OEM magnets:
Original magnets remaining can still come loose at any time.

Magnet alignment:
The alignment of magnets around the flywheel is critical for proper stator operation. Even very fine misalignment will reduce stator efficiency significantly.

Magnet spacing:
Excessive epoxy or incorrect magnet spacing around the flywheel can easily affect the flywheel balance. This can cause stator contact or even crankshaft damages.

Incorrect replacement magnets:
The magnetic field strength of new magnets MUST match the originals. Stator failure can occur quickly with stronger magnets and stator output can be decreased significantly using weaker magnets.

Wrong epoxy properties:
Epoxy that is not rated to permanently handle high temperatures and oil immersion can quickly cause a serious failure.

Oil contamination:
Wrong epoxy for the application can also contaminate the crankcase oil, damaging the motor.

All these reasons make us strongly recommend that you replace your broken flywheel with a new 400+ OEM one or our new heavy duty flywheel.

Specifications:

Dimensions:
Exterior Diameter: 168 mm
Interior Diameter: 109 mm
Interior Diameter Center Housing: 28 mm
Exterior Diameter Center Housing: 38 mm
Thickness (exterior): 52 mm
Thickness (interior): 42 mm

Warning:

This flywheel is compatible with the Ducati AC ignition system only. If you have a Kokusan DC ignition system, please refer to product RMS120-107668

2002-2004 Sportsman 600/700 (2004 models only built before 02/23/2003)

This flywheel only works with the stator for the factory AC ignition system by Ducati. You can identify this system by the combined CDI/ignition coil unit mounted in front of the headlight. It will have 2 spark plug wires exiting the unit, with the stator plugged directly into it.

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FLYWHEEL ROTOR (POLARIS)

$444.99

Product Specifications

General Information

Brandrms
LabelFLYWHEEL POL SPORTSMAN 600|700 CARB 02-04
Universevtt_utv
Categorysysteme_de_charge
Supplier Part #RMS120-107640
ITL ID351-120013

Dimensions & Physical

Weight 4.8 lbs
Length8
Width7.5
Thickness2.5

Vehicle Fitment

Total Applications5
Applications POLARIS SPORTSMAN 600 2003POLARIS SPORTSMAN 600 2004POLARIS SPORTSMAN 700 2002POLARIS SPORTSMAN 700 2003POLARIS SPORTSMAN 700 2004
Makes POLARIS
Models SPORTSMAN 600SPORTSMAN 700
Years 200220032004

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Highlight 1

Built for everyday use, the product features carefully chosen components that balance durability with visual appeal.

Highlight 2

Featuring a streamlined and compact design, the product is crafted to fit seamlessly into a variety of spaces and lifestyles.

Highlight 3

We offer a hassle-free returns policy to ensure your complete satisfaction. If you're not happy, simply return it within 30 days for a full refund.

Does it come with a warranty?

most items in store come with a manufacture defect warranty to give you peace of mind. we always strive to keep our customers happy with any issues on fitment or quality.

What happens if what i ordered does not fit?

If what you ordered does not fit, we will do a quick check for fitment via pictures of the item and your machine to verify. if the fitment widget was wrong-return cost is on us and a refund or instore credit will apply. Any other return is subject to a re-stocking fee and customer pays for return freight.

How fast is shipping?

most products leave same day if orderd before 11am. or next day if after that. delivery is anywhere from 2-7 days depending location in canada.

What's the returns policy?

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