{"product_id":"motorcycle-service-manual-98","title":"MOTORCYCLE SERVICE MANUAL","description":"\u003cp\u003eMODELS COVERED:\u003c\/p\u003e\n\n\u003cp\u003eXR400R (1996-2004)\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eThis Honda Motorcycle Manual is 352 pages. \u003c\/strong\u003e\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eQUICK REFERENCE DATA\u003c\/strong\u003e\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ONE \/ GENERAL INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nManual organization \/ Warnings, cautions and notes \/ Serial numbers \/ Fasteners \/ Shop supplies \/ Basic tools \/ Precision measuring tools \/ Electrical system fundamentals \/ Special tools \/ Basic service methods \/ Storage\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWO \/ TROUBLESHOOTING\u003c\/strong\u003e\u003cbr\u003e\nOperating requirements \/ Starting the engine \/ Starting difficulties \/ Engine performance \/ Top end components \/ Preignition \/ Detonation \/ Engine noises \/ Engine leak down test \/ Fuel system \/ Test equipment \/ Ignition system \/ AC lighting system troubleshooting \/ Clutch \/ External shift mechanism and transmission \/ Kickstarter \/ Drive train noise \/ Front suspension and steering \/ Rear suspension \/ Frame noise \/ Brakes\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THREE \/ LUBRICATION, MAINTENANCE AND TUNE-UP\u003c\/strong\u003e\u003cbr\u003e\nService intervals \/ Torque specifications \/ Tune-up \/ Pre-ride inspection \/ Engine lubrication \/ Air filter \/ Spark plug \/ Engine compression check \/ Valve adjustment \/ Decompressor cable adjustment \/ Carburetor \/ Crankcase breather \/ Ignition timing \/ Control cable lubrication \/ Throttle cable adjustment \/ Clutch cable adjustment \/ Brakes \/ Drive chain and sprockets \/ Sidestand \/ Headlight aim \/ Tires and wheels \/ Wheel bearings \/ Steering \/ Front fork \/ Rear shock absorber \/ Rear swing arm and linkage \/ Spark arrestor cleaning \/ Nuts, bolts and other fasteners\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOUR \/ ENGINE TOP END\u003c\/strong\u003e\u003cbr\u003e\nEngine operating principles \/ Exhaust system \/ Cylinder head cover \/ Camshaft and cam chain tensioner \/ Cylinder head \/ Valves and valve components \/ Cylinder \/ Piston and piston rings \/ Engine break-in\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIVE \/ ENGINE LOWER END\u003c\/strong\u003e\u003cbr\u003e\nEngine \/ Cam chain, drive sprocket and tensioner guides \/ Crankcase and crankshaft \/ Engine break-in\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIX \/ CLUTCH AND EXTERNAL SHIFT MECHANISM\u003c\/strong\u003e\u003cbr\u003e\nClutch cover and clutch release arm \/ Right crankcase cover \/ Clutch \/ Oil pump drive gear and primary drive gear \/ Oil pump \/ Kickstarter and idle gear \/ External shift mechanism \/ Clutch cable replacement\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVEN \/ TRANSMISSION AND INTERNAL SHIFT MECHANISM\u003c\/strong\u003e\u003cbr\u003e\nTransmission troubleshooting \/ Transmission \/ Transmission overhaul \/ Transmission inspection \/ Internal shift mechanism\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER EIGHT \/ FUEL AND EMISSION CONTROL SYSTEMS\u003c\/strong\u003e\u003cbr\u003e\nCarburetor \/ Float level adjustment \/ Pilot screw adjustment \/ Carburetor rejetting \/ Fuel tank \/ Fuel shutoff valve \/ Throttle cable replacement \/ Air box \/ Emission control\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER NINE \/ ELECTRICAL SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nComponent testing \/ AC lighting system testing \/ AC regulator \/ Left crankcase cover and stator coil \/ Flywheel \/ Ignition system testing \/ Ignition system component replacement \/ Ignition timing \/ Headlight \/ Taillight \/ Engine stop switch \/ Wiring diagram\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TEN \/ WHEELS, TIRES AND DRIVE CHAIN\u003c\/strong\u003e\u003cbr\u003e\nFront wheel \/ Rear wheel \/ Front and rear hubs \/ Wheel service \/ Tire changing \/ Drive chain \/ Sprocket replacement\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ELEVEN \/ FRONT SUSPENSION AND STEERING\u003c\/strong\u003e\u003cbr\u003e\nHandlebar \/ Steering head \/ Front fork \/ Front fork service \/ Front fork adjustment\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWELVE \/ REAR SUSPENSION\u003c\/strong\u003e\u003cbr\u003e\nRear suspension \/ Shock absorber \/ Shock linkage \/ Rear swing arm \/ Rear suspension adjustment\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THIRTEEN \/ BRAKES\u003c\/strong\u003e\u003cbr\u003e\nBrake fluid selection \/ Disc brake \/ Front brake replacement \/ Front brake caliper \/ Front master cylinder \/ Rear brake pad replacement \/ Rear brake caliper \/ Rear master cylinder \/ Brake hose replacement \/ Brake disc \/ Draining brake fluid \/ Brake bleeding \/ Rear brake pedal\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOURTEEN \/ OIL COOLER AND HOSES\u003c\/strong\u003e\u003cbr\u003e\nOil cooler \/ Oil cooler outlet hose \/ Oil pump outlet hose \/ Oil pump inlet hose\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIFTEEN \/ BODY\u003c\/strong\u003e\u003cbr\u003e\nSeat \/ Side covers \/ Front visor \/ Front fender \/ Rear fender \/ Engine guard \/ Right side footpeg \/ Sidestand \/ Subframe \/ Odometer\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eWIRING DIAGRAM\u003c\/strong\u003e\u003c\/p\u003e","brand":"clymer","offers":[{"title":"Default Title","offer_id":48736719765748,"sku":null,"price":71.99,"currency_code":"CAD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0630\/7155\/1732\/files\/252-M3202.jpg?v=1781852740","url":"https:\/\/www.hvpowersports.com\/products\/motorcycle-service-manual-98","provider":"HVPOWERSPORTS","version":"1.0","type":"link"}