{"product_id":"motorcycle-service-manual-160","title":"MOTORCYCLE SERVICE MANUAL","description":"\u003cp\u003eMODELS COVERED:\u003c\/p\u003e\n\n\u003cp\u003eKX80 (1991-2000)\u003cbr\u003e\nKX85 (2001-2016)\u003cbr\u003e\nKX85-II (2001-2016)\u003cbr\u003e\nKX100 (1989-2016)\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eThis Kawasaki Manual is 352 pages.\u003cbr\u003e\n\u003cbr\u003e\nQUICK REFERENCE DATA\u003cbr\u003e\n\u003cbr\u003e\nCHAPTER ONE \/ GENERAL INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nManual organization \/ Warnings, cautions and notes \/ Safety \/ Basic service methods \/ Serial numbers \/ Fasteners \/ Shop supplies \/ Basic tools \/ Precision measuring tools \/ Storage \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWO \/ TROUBLESHOOTING\u003c\/strong\u003e\u003cbr\u003e\nOperating requirements \/ Starting the engine \/ Starting difficulties \/ Engine performance \/ Engine \/ Leak down test \/ Fuel system \/ Electrical troubleshooting \/ Clutch \/ External shift mechanism ans transmission \/ Kickstarter \/ Drive train noise \/ Front suspension and steering \/ Rear suspension \/ Frame noise \/ Brakes\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THREE \/ LUBRICATION, MAINTENANCE AND TUNE-UP\u003c\/strong\u003e\u003cbr\u003e\nService intervals \/ Tune-up \/ Pre-ride inspection \/ Engine lubrication \/ Oil level check \/ Transmission oil \/ Air filter \/ Spark plug \/ Fuel system \/ Exhaust system \/ Cooling system \/ Engine compression test \/ Ignition timing \/ Control cable lubrication \/ Throttle cable operation \/ Clutch cable \/ Engine top end inspection \/ Kick pedal and shift pedal \/ Brakes \/ Drive chain and sprockets \/ Tires and wheels \/ Wheel bearings \/ Steering \/ Front fork \/ Rear shock absorber \/ Rear swing arm and linkage \/ General lubrication \/ Fasteners \/ Storage \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOUR \/ ENGINE TOP END\u003c\/strong\u003e\u003cbr\u003e\nCleanliness \/ Exhaust system \/ Cylinder head \/ Cylinder \/ KIPS exhaust valve \/ Piston, piston pin and piston ring \/ Reed valve assembly \/ Engine break-in \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIVE \/ ENGINE LOWER END\u003c\/strong\u003e\u003cbr\u003e\nServicing engine in frame \/ Engine \/ Crankcase and crankshaft \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIX \/ CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1989-1997 MODELS) \u003c\/strong\u003e\u003cbr\u003e\nRight crankcase cover \/ Clutch \/ Primary drive pinion gear \/ Clutch cable \/ Kickstarter \/ External shift mechanism \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVEN \/ CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1998-ON MODELS) \u003c\/strong\u003e\u003cbr\u003e\nClutch cover \/ Clutch release lever \/ Right crankcase cover \/ Exhaust valve governor \/ Clutch \/ Clutch inspection \/ Primary drive pinion gear \/ Clutch cable \/ Kickstarter \/ External shift mechanism \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER EIGHT \/ TRANSMISSION AND INTERNAL SHIFT MECHANISM\u003c\/strong\u003e\u003cbr\u003e\nTransmission operation \/ Transmission troubleshooting \/ Transmission overhaul \/ Internal shift mechanism \/ Transmission gear ratios \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER NINE \/ FUEL SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nAir filter \/ Carburetor identification \/ Carburetor service \/ Float height adjustment \/ Fuel level adjustment \/ Carburetor rejetting \/ Fuel tank \/ Fuel shutoff valve \/ Throttle cable \/ Airbox \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TEN \/ IGNITION SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nElectrical component replacement \/ Capacitor discharge ignition \/ Flywheel \/ Stator plate assembly \/ Pickup coil \/ Capacitor discharge ignition module \/ Ignition coil \/ Engine stop switch \/ Ignition timing \/ Specification\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ELEVEN \/ COOLING SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nCooling system inspection \/ Radiator \/ Water pump \/ Hoses \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWELVE \/ WHEELS, TIRES AND DRIVE CHAIN\u003c\/strong\u003e\u003cbr\u003e\nBike stand \/ Front wheel \/ Rear wheel \/ Wheel service \/ Front hub \/ Rear hub \/ Tire changing \/ Tire repairs \/ Sprocket replacement \/ Drive chain \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THIRTEEN \/ FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK) \u003c\/strong\u003e\u003cbr\u003e\nHandlebar \/ Steering head \/ Front fork \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOURTEEN \/ FRONT SUSPENSION AND STEERING (CARTRIDGE FORK) \u003c\/strong\u003e\u003cbr\u003e\nHandlebar \/ Steering head \/ Front fork \/ Front fork oil refilling \/ Front fork adjustment \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIFTEEN \/ REAR SUSPENSION\u003c\/strong\u003e\u003cbr\u003e\nRear shock absorber \/ Rear swing arm \/ Uni-Trak linkage \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIXTEEN \/ BRAKES\u003c\/strong\u003e\u003cbr\u003e\nBrake fluid selection \/ Brake service \/ Brake pad replacement \/ Front caliper \/ Rear caliper \/ Front master cylinder \/ Rear master cylinder \/ Brake hose replacement \/ Brake disc \/ Draining brake fluid \/ Brake bleeding \/ Rear brake pedal \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eINDEX\u003cbr\u003e\n\u003cbr\u003e\nWIRING DIAGRAMS\u003c\/strong\u003e\u003c\/p\u003e","brand":"clymer","offers":[{"title":"Default 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