{"product_id":"motorcycle-service-manual-154","title":"MOTORCYCLE SERVICE MANUAL","description":"\u003cp\u003eMODELS COVERED:\u003c\/p\u003e\n\n\u003cp\u003eCR250R (1988-1991)\u003cbr\u003e\nCR500R (1988-2001)\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eThis Honda Motorcycle Manual is 328 pages.\u003cbr\u003e\n\u003cbr\u003e\nQUICK REFERENCE DATA\u003cbr\u003e\n\u003cbr\u003e\nCHAPTER ONE \/ GENERAL INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nManual organization \/ Notes, cautions and warnings \/ Reference to location \/ Service hints \/ Special tips \/ Safety first \/ Torque specifications \/ Parts replacement \/ Lubricants \/ Fasteners \/ Basic hand tools \/ Precision measuring tools \/ Special tools \/ Expendable supplies \/ Mechanic's tips\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWO \/ TROUBLESHOOTING\u003c\/strong\u003e\u003cbr\u003e\nOperating requirements \/ Starting the engine \/ Emergency troubleshooting \/ Troubleshooting \/ Engine performance \/ Engine noises \/ Excessive vibration \/ 2-stroke pressure testing \/ Clutch \/ Transmission \/ Ignition system \/ Front suspension and steering \/ Brake problems \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THREE \/ LUBRICATION, MAINTENANCE AND TUNE-UP\u003c\/strong\u003e\u003cbr\u003e\nRoutine checks \/ Service intervals \/ Periodic lubrication \/ Transmission\/clutch oil change \/ Fork oil change \/ Drive chain lubrication \/ Periodic maintenance \/ Drive chain lubrication and adjustment \/ Clutch adjustment \/ Throttle adjustment \/ Air filter service \/ Fuel line inspection \/ Cooling system inspection \/ Coolant change \/ Tune-up \/ Spark plug \/ Ignition timing \/ Carburetor adjustment \/ Carbon removal \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOUR \/ ENGINE\u003c\/strong\u003e\u003cbr\u003e\nEngine operating principles \/ Engine lubrication \/ Servicing engine in frame \/ Engine removal\/installation \/ Cylinder head \/ Cylinder \/ Engine decarbonizing \/ Exhaust valve decarbonization \/ Reed valve assembly \/ Piston, piston pin and piston rings \/ Right crankcase cover \/ Primary drive gear \/ Drive sprocket \/ Crankcase and crankshaft \/ Kickstarter\/idler gear \/ Break-in procedure \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIVE \/ CLUTCH AND TRANSIMISSION\u003c\/strong\u003e\u003cbr\u003e\nClutch \/ Clutch inspection \/ Clutch cable \/ External shift mechanism \/ 5-speed transmission and internal shift mechanism \/ Internal shift mechanism inspection \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIX \/ FUEL AND EXHAUST SYSTEMS\u003c\/strong\u003e\u003cbr\u003e\nCarburetor operation \/ Carburetor service \/ Carburetor body \/ Carburetor adjustments \/ Optional Honda carburetor components \/ Throttle cable \/ Fuel shutoff valve and filter \/ Fuel tank \/ Fuel tank repair \/ Fuel filter \/ Exhaust system \/ HPP system (CR250R) \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVEN \/ ELECTRICAL SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nAlternator \/ Ignition system \/ CDI unit \/ Pulse generator \/ Ignition coil \/ Ignition timing \/ Engine kill switch \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER EIGHT \/ LIQUID COOLING SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nSafety precautions \/ Cooling system check \/ Water pump (water seal and oil seal inspection) \/ Radiators \/ Water pump \/ Coolant hoses \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER NINE \/ FRONT SUSPENSION AND STEERING\u003c\/strong\u003e\u003cbr\u003e\nFront wheel \/ Front hub \/ Wheel spokes \/ Tire changing \/ Tire repairs \/ Handlebar \/ Steering head \/ Front fork \/ Front fork adjustment \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TEN \/ REAR SUSPENSION\u003c\/strong\u003e\u003cbr\u003e\nRear wheel \/ Rear hub \/ Drive chain \/ Swing arm \/ Pro-Link system \/ Shock absorber \/ Pivot arm assembly \/ Pivot arm and shock link needle bearing replacement \/ Sub-frame \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ELEVEN \/ BRAKES\u003c\/strong\u003e\u003cbr\u003e\nHydraulic disc brake \/ Draining brake fluid \/ Front master cylinder \/ Rear master cylinder \/ Brake pad replacement \/ Front caliper \/ Rear caliper \/ Brake hose replacement \/ Brake disc \/ Bleeding the system \/ Rear brake pedal assembly \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eSUPPLEMENT \/ 1992-2001 CR500R SERVICE INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nPeriodic lubrication \/ Periodic maintenance \/ Right crankcase cover \/ Primary drive gear \/ 5-speed transmission and internal shift mechanism \/ Throttle cable \/ Front wheel (1992-on) \/ Front hub \/ Wheel spokes \/ Handlebar \/ Steering head \/ Front forks \/ Front fork adjustment \/ Swing arm \/ Shock absorber \/ Pivot arm assembly \/ Front master cylinder \/ Front brake hose replacement\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eINDEX\u003cbr\u003e\n\u003cbr\u003e\nWIRING DIAGRAMS\u003c\/strong\u003e\u003c\/p\u003e","brand":"clymer","offers":[{"title":"Default Title","offer_id":48736791953652,"sku":null,"price":71.99,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0630\/7155\/1732\/files\/252-M4323.jpg?v=1781853000","url":"https:\/\/www.hvpowersports.com\/products\/motorcycle-service-manual-154","provider":"HVPOWERSPORTS","version":"1.0","type":"link"}