{"product_id":"motorcycle-service-manual-110","title":"MOTORCYCLE SERVICE MANUAL","description":"\u003cp\u003eMODELS COVERED:\u003c\/p\u003e\n\n\u003cp\u003eXL500S (1979-1981)\u003cbr\u003e\nXL500R (1982)\u003cbr\u003e\nXR500 (1979-1980)\u003cbr\u003e\nXR500R (1981-1984)\u003cbr\u003e\nXL600R (1983-1987)\u003cbr\u003e\nXR600R (1985-1990)\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eThis Honda motorcycle manual is 424 pages.\u003cbr\u003e\n\u003cbr\u003e\nQUICK REFERENCE DATA\u003cbr\u003e\n\u003cbr\u003e\nCHAPTER ONE \/ GENERAL INFORMATION\u003c\/strong\u003e\u003cbr\u003e\nManual organization \/ Notes, cautions and warnings \/ Service hints \/ Torque specifications \/ Safety First \/ Special tips \/ Expendable supplies \/ Parts replacement \/ Serial numbers \/ Hand tools \/ Tun-up and troubleshooting tools \/ Mecahnic's tips \/ Off Road rules \/ Safety\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TWO \/ TROUBLESHOOTING\u003c\/strong\u003e\u003cbr\u003e\nOperating requirements \/ Emergency troubleshooting \/ Engine starting \/ Engine performance \/ Engine noises \/ Excessive vibration \/ Front suspension and steering \/ Brake problems\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER THREE \/ LUBRICATION, MAINTENANCE AND TUNE-UP\u003c\/strong\u003e\u003cbr\u003e\nRoutine checks \/ Pre-checks \/ Service intervals \/ Tires and wheels \/ Battery \/ Periodic lubrication \/ Periodic maintenance \/ Tune-up\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FOUR \/ 1979-1982 500 CC ENGINES\u003c\/strong\u003e\u003cbr\u003e\nEngine principles \/ Engine cooling \/ Servicing engine in frame \/ Engine removal\/installation \/ Cylinder head cover \/ Cylinder head \/ Reed valve assembly (XR500R) \/ Valves and valve components \/ Camshaft \/ Camshaft chain and dampers \/ Cylinder \/ Piston, piston pin and piston rings \/ Ignition advance mechanism \/ Oil pump and oil filter screen \/ Kickstarter \/ Crankcase \/ Crankshaft and connecting rod \/ Balancer system \/ Break-in procedure \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER FIVE \/ RFVC ENGINES\u003c\/strong\u003e\u003cbr\u003e\nEngine principles \/ Engine cooling \/ Servicing engine in frame \/ Engine removal\/installation \/ Cylinder head cover and camshaft \/ Camshaft chain tensioner \/ Cylinder head \/ Valves and valve components \/ Cylinder \/ Piston, piston pin and piston rings \/ Primary drive gear \/ Oil lines \/ Camshaft chain \/ Crankcase and crankshaft \/ Balancer system \/ Kickstarter \/ Break-in procedure \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SIX \/ CLUTCH AND TRANSMISSION\u003c\/strong\u003e\u003cbr\u003e\nClutch \/ Clutch cable \/ External shift mechanism \/ Transmissions \/ 5-speed transmission \/ Internal shift mechanism \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER SEVEN \/ FUEL AND EXHAUST SYSTEMS\u003c\/strong\u003e\u003cbr\u003e\nCarburetor \/ Carburetor adjustments \/ Throttle cable \/ Choke cable replacement (models so equipped) \/ Fuel tank \/ Fuel filter \/ Gasoline\/alcohol blend test \/ Crankcase breather system \/ Evaporative emission control system \/ Air filter case \/ Exhaust system \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER EIGHT \/ ELECTRICAL SYSTEM\u003c\/strong\u003e\u003cbr\u003e\nCharging system (XL series models) \/ Alternator rotor \/ Alternator stator \/ Voltage regulator\/rectifier \/ A\/C regulator test (XL500R, XL600R) \/ Capacitor discharge ignition \/ Mechanical ignition advance mechanism \/ Pulse generator \/ Ignition coil \/ Lighting system \/ Electrical components \/ Fuse (XL series models) \/ Wiring diagrams \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER NINE \/ FRONT SUSPENSION AND STEERING\u003c\/strong\u003e\u003cbr\u003e\nFront wheel \/ Front hub \/ Handlebar \/ Steering head and stem (loose ball bearings) \/ Steering head bearing races \/ Front fork \/ Inspection \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER TEN \/ REAR SUSPENSION\u003c\/strong\u003e\u003cbr\u003e\nRear wheel \/ Rear hub \/ Final driven sprocket \/ Swing arm \/ Pro-Link \/ Dual shock absorbers \/ Pro-Link suspension system \/ Shock absorber \/ Pro-Link pivot arm assembly \/ Pro-Link pivot arm bearing \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eCHAPTER ELEVEN \/ BRAKES\u003c\/strong\u003e\u003cbr\u003e\nDrum brakes \/ Front drum brake \/ Front disc brake \/ Front brake pad replacement \/ Front master cylinder \/ Front caliper \/ Front brake hose replacement \/ Front brake disc \/ Bleeding the system \/ Rear drum brake \/ Brake cable \/ Specifications\u003cbr\u003e\n\u003cbr\u003e\n\u003cstrong\u003eWIRING DIAGRAMS\u003c\/strong\u003e\u003cbr\u003e\n \u003c\/p\u003e","brand":"clymer","offers":[{"title":"Default Title","offer_id":48736736248052,"sku":null,"price":71.99,"currency_code":"CAD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0630\/7155\/1732\/files\/252-M3398.jpg?v=1781852796","url":"https:\/\/www.hvpowersports.com\/products\/motorcycle-service-manual-110","provider":"HVPOWERSPORTS","version":"1.0","type":"link"}